44
Common cutting defects
The table below provides an overview of common cut defects that can arise when using the machine, and explains how to re-
solve them.
Defect
Cause
Remedy
Insufficient penetration
• Cutting speed too high
• Reduce speed
• Current too low
• Increase current
• Ground wire connected wrong
• Check ground wire connection
Main arc goes out
• Cutting speed too slow
• Increase speed
• Excessive erosion of electrode
• Replace electrode
Excessive residues
• Cutting speed too slow
• Increase speed
• Electrode hole eroded
• Replace electrode
Nozzle overheated or black
• Current too high
• Reduce current
• Gap between the nozzle and
workpiece too small.
• Increase space
• Air dirty
• Clean air filter
• Excessive erosion of electrode
• Replace electrode
Pilot arc intermittent or sparking
• Air dirty, greasy, wet
• Clean air filter
• Pilot arc current too low
• Check the equipment pilot arc circuit
• The air filter element is polluted,
replace the element.
• Replace the element.
• Check that there is no
moisture in the air circuit.
• Install or repair the generator's
air filter system.
The arc goes out but ignites again
when the torch button is pushed again
• Consumables worn or damaged
• Inspect consumable components
and replace them
• Air dirty and polluted
• Replace the air filter element
• Air pressure incorrect
• Make sure the air pressure
is at the correct level
The quality of the cut is poor
• Torch not used correctly
• Check that the torch is used correctly
• Consumables worn or damaged
• Check that the consumables are
not worn, and replace if necessary
• Incorrect pressure or poor quality air
• Check the air pressure and quality
• Cutting mode selector in
incorrect position
• Check that the cutting mode
selector is in the correct position
for the cutting operations.
• Consumables not correct
or fitted incorrectly
• Check that the correct
consumables are fitted
The arc is not transferred to the plate
• Ground wire connected wrong
• Clean the contact area between
the earth clamp and the plate,
to ensure a good connection
• Earth clamp damaged
• Repair or replace the earth clamp
• Piercing distance too great
• Reduce the distance
Содержание SHARK 155
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