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Pitco

 

Solstice

 

Electric

 

Fryers

 

 
 

 

SE

 

Series

 

Service

 

Manual

 

3

 

Table

 

of

 

Contents

 

Serial

 

Numbers

 

............................................................................................................

 

5

 

Theory

 

of

 

Operation

 

....................................................................................................

 

7

 

Fryer Components Operation .............................................................................................................. 8

 

Heating System ................................................................................................................................... 8

 

Hi-Limit System.................................................................................................................................. 8

 

Filter System ....................................................................................................................................... 9

 

SE

 

Model

 

....................................................................................................................

 

10

 

Accessing Fryer for Servicing ............................................................................................................ 11

 

Powering Down the Unit .................................................................................................................. 11

 

Removing the Controller Front Panel Bezel ..................................................................................... 12

 

Removing the Entrance Box Covers ................................................................................................. 13

 

Removing the Entrance Box Wire Guard ......................................................................................... 14

 

Removing the Relay Board ............................................................................................................... 15

 

Removing Solid State Thermostat (If Necessary) ............................................................................ 16

 

Checking Resistance ........................................................................................................................... 17

 

Checking the Resistance of the Transformer .................................................................................... 17

 

Diagram Identifying Terminals for Second Resistance .................................................................... 18

 

Checking the Resistance of the DVI Switch ..................................................................................... 18

 

Checking the Resistance of the Safety Contactor ............................................................................. 19

 

Checking the Resistance of the HD Contactor ................................................................................. 20

 

Checking the Resistance of the Hi-Limit .......................................................................................... 21

 

Checking the Resistance of the Probe ............................................................................................... 22

 

Replacing the Relay Board and Paper .............................................................................................. 23

 

Replacing the Transformer ................................................................................................................ 23

 

Replacing the DVI Switch .................................................................................................................. 25

 

Replacing the Safety Contactor ......................................................................................................... 26

 

Replacing the HD Contactor .............................................................................................................. 27

 

Replacing the Probe ............................................................................................................................ 28

 

Replacing the Hi-Limit ....................................................................................................................... 30

 

Replacing the Element ........................................................................................................................ 31

 

Replacing the Tank ............................................................................................................................. 33

 

Filter

 

System

 

..............................................................................................................

 

38

 

Replacing the Flush Hose Assembly and Valve ............................................................................... 39

 

Replacing the Filter Pump and Motor .............................................................................................. 42

 

Removing the Filter Pump and Motor .............................................................................................. 42

 

Replacing Seal Kit ............................................................................................................................ 44

 

Removing the Filter Pump from the Motor ...................................................................................... 45

 

Replacing the Pump Relay and Circuit Breaker ............................................................................. 46

 

Содержание Solstice SE Series

Страница 1: ...L22 330 R1 10 12 Solstice Electric Fryers SE Series Service Manual...

Страница 2: ...r equipment contact the Pitco Frialator Authorized Service and Parts representative ASAP covering your area or contact Pitco at the numbers listed above MAILING ADDRESS Pitco Frialator P O Box 501 Con...

Страница 3: ...for Second Resistance 18 Checking the Resistance of the DVI Switch 18 Checking the Resistance of the Safety Contactor 19 Checking the Resistance of the HD Contactor 20 Checking the Resistance of the...

Страница 4: ...Wiring Diagrams 56 Simplified Wiring Diagrams 57 US and Canada Wiring Diagrams Controls 58 US and Canada Wiring Diagrams Replacement Parts List 59 US and Canada Wiring Diagrams Basket Lift Option 60 U...

Страница 5: ...Pitco Solstice Electric Fryers SE Series Service Manual 5 Serial Numbers...

Страница 6: ...Pitco Solstice Electric Fryers SE Series Service Manual 6...

Страница 7: ...Pitco Solstice Electric Fryers SE Series Service Manual 7 Theory of Operation...

Страница 8: ...nterlock DVI input at the controller 24 VAC is at the Side On SO relay COM contact The controller is turned ON The SO indicator on the relay board is illuminated The SO relay is energized closing the...

Страница 9: ...otor stops running and the return valve closes The pump system is equipped with a circuit breaker which de energizes the system and the heat tape in the event of over current The circuit breaker must...

Страница 10: ...Pitco Solstice Electric Fryers SE Series Service Manual 10 SE Model...

Страница 11: ...e Electric Fryers SE Series Service Manual 11 Accessing Fryer for Servicing Powering Down the Unit 1 Press the OFF button on control panel 2 Slide button to solid state 3 Unplug all power cord and dis...

Страница 12: ...zel 1 Remove the two 2 screws on the controller panel using a Phillips screwdriver 2 Pull out the controller panel front bezel 3 Disconnect the controller wiring harness 4 Remove the controller panel...

Страница 13: ...er located on the left side of the unit using a Philips screwdriver 2 Remove the four 4 screws entrance box lower cover located on the right side of the unit using a Philips screwdriver 3 Remove the t...

Страница 14: ...Service Manual 14 Removing the Entrance Box Wire Guard 1 Remove the two 2 screws on the wire guard using a 5 16 inch hex wrench 2 Slide the wire guard down to remove 3 Follow steps 1 through 2 in reve...

Страница 15: ...Removing the Controller Front Panel Bezel on page 12 2 Disconnect all the connections J41 J35 J32 and J34 from the relay board 3 Remove the four 4 screws which hold down the relay board bracket using...

Страница 16: ...c Fryers SE Series Service Manual 16 Removing Solid State Thermostat If Necessary 1 Remove the two 2 screws which hold the solid state thermostat using a 5 16 inch socket 2 Disconnect solid state ther...

Страница 17: ...Removing the Entrance Box Covers on page 13 and entrance box wire guard see Removing the Entrance Box Wire Guard on page 14 2 Disconnect the secondary side terminals 3 Connect the multimeter to the se...

Страница 18: ...V 25 3 5 2 440V 107 7 5 3 120V 9 9 5 3 380V 90 2 PP10429 PP10428 Secondary Resistance Secondary Resistance Primary Resistance Primary Resistance Diagram Identifying Terminals for Second Resistance Che...

Страница 19: ...panel see Removing the Controller Front Panel Bezel on page 12 entrance box covers see Removing the Entrance Box Covers on page 13 and entrance box wire guard see Removing the Entrance Box Wire Guard...

Страница 20: ...oving the Controller Front Panel Bezel on page 12 entrance box covers see Removing the Entrance Box Covers on page 13 and entrance box wire guard see Removing the Entrance Box Wire Guard on page 14 2...

Страница 21: ...tco Solstice Electric Fryers SE Series Service Manual 21 Checking the Resistance of the Hi Limit 1 Remove the Hi Limit connection 2 Connect the multimeter to the Hi limit leads and check the resistanc...

Страница 22: ...tric Fryers SE Series Service Manual 22 Checking the Resistance of the Probe 1 Remove the probe connection 2 Connect the multimeter to the thermostat leads and check the resistance See Probe Resistanc...

Страница 23: ...tor NOTE Make sure the insulator does not have puncture marks in it 5 Follow steps 1 through 2 to finish the replacement of relay board and paper Replacing the Transformer 1 Remove the front panel see...

Страница 24: ...lectric Fryers SE Series Service Manual 24 4 Remove transformer box from the unit Transformer Wiring NOTE Wire according to the appropriate voltage 5 Follow steps 1 through 3 in reverse to install the...

Страница 25: ...athead screwdriver 2 Loosen the two 2 screws which hold the actuator using a Philips screwdriver 3 Unfasten the switch harness from the wire channel 4 Remove the switch from mounting plate using a nar...

Страница 26: ...Connections Table Safety Contactor Connections Wires L1 top 1B L2 top 2B L3 top 3B T1 bottom 1D T2 bottom 2D T3 bottom 3D 2 Loosen the top screw on the safety contactor using a Philips screwdriver 3 R...

Страница 27: ...plate behind the HD contactor using a Philips screwdriver 3 Cut the zip tie under the HD contractor to access the bottom screw on the plate 4 Remove the bottom screw on the mounting plate using a Phi...

Страница 28: ...the probe clamps but do not remove it Turn the rear probe clamp down and remove all three probe clamp pieces 4 Remove the probe nut with 7 16 inch socket 5 Cut the probe wires at the termination end c...

Страница 29: ...wires black with black and white with white 10 Fasten the connectors to the wire channel NOTE Use the appropriate set of connections on the wire channel Full Split 11 Follow steps 1 through 4 in rever...

Страница 30: ...ted to the entrance box wire channel 5 Pull the hi limit and wires through the tank fitting 6 Slide the wires of new hi limit through the tank fitting and install a new hi limit cartridge 7 Install th...

Страница 31: ...g the left element of the SE14 tank remove the hi limit clamps see step 1 in Replacing the Hi Limit on page 30 2 Remove the five 5 element bolts using a 7 16 inch socket 3 Push down on the front of th...

Страница 32: ...Pitco Solstice Electric Fryers SE Series Service Manual 32 6 Replace the element o rings if needed 7 Follow steps 1 through 5 in reverse to finish the replacement of the new element...

Страница 33: ...and entrance box wire guards see Removing the Entrance Box Wire Guard on page 14 2 Remove the top deck using a 5 16 inch hex wrench 3 Remove the top deck heat shield using a 5 16 inch hex wrench 4 Lo...

Страница 34: ...the drain extension nipples 9 Remove the four 4 screws that hold down the entrance box using a 5 16 inch socket 10 Disconnect the filter pump box power supply 11 Disconnect the following connectors at...

Страница 35: ...net back cover using a 5 16 inch socket 17 Disconnect all return hoses from the tank being replaced using an adjustable wrench 18 Remove the cotter pin from filter return handle using needle nose plie...

Страница 36: ...screwdriver or utility knife 23 Remove the elements in steps 1 through 5 in Replacing the Element on page 31 NOTE Retain all removed clamps 24 Remove tank from cabinet 25 Set tank on floor 26 Remove t...

Страница 37: ...g screws on the wire channel using a Phillips screwdriver 31 Remove the entrance box and wire channel assembly as one piece 32 Remove the entrance box support brackets from entrance box heat shields u...

Страница 38: ...Pitco Solstice Electric Fryers SE Series Service Manual 38 Filter System...

Страница 39: ...3 way return valve in the back of the unit using a 15 16 inch wrench 2 Remove the male quick disconnect using a 15 16 inch wrench 3 Unplug the proximity switch 4 Remove two 2 screws holding the flush...

Страница 40: ...e the two 2 screws from the valve mounting brackets using a 5 16 socket 8 Slide the bracket to the back of the assembly 9 Lift bracket out and slide forward 10 Bend down tabs of the stem nut washer us...

Страница 41: ...Manual 41 12 Remove the handle 13 Remove the mounting bracket 14 Remove the piping using a 15 16 inch wrench on the valve and an adjustable wrench on the piping 15 Replace the flush hose assembly and...

Страница 42: ...Loosen the pump inlet tube using a crescent wrench 2 Unscrew and remove the inlet valve of the filter pump system 3 Pull out pump inlet tube 4 Remove filter pan cover not shown 5 Disconnect the connec...

Страница 43: ...loor once the pins are pulled out It is recommended that you brace the pump and motor before pulling out the pins 9 Turn down the pins and then pull them out 10 Lower the filter pump to the floor and...

Страница 44: ...stable wrenches 14 Reinstall a new filter pump by following steps 1 through 13 in reverse Replacing Seal Kit 1 Remove the four 4 bolts on filter pump using 7 16 inch open ended wrench 2 Remove the fil...

Страница 45: ...the Filter Pump from the Motor 1 Remove the two 2 bolts holding the filter pump head to the motor using a 1 2 inch open ended wrench 2 Remove the filter pump head from the motor 3 Reinstall the filte...

Страница 46: ...connect the connections and power supply cords from the filter pump 2 Remove the pump box 3 Remove the circuit breaker from the pump box 4 Remove all wires on the circuit breaker using needle nose pli...

Страница 47: ...Relay 1 Remove the two 2 screws which hold the pump relay using a Phillips screwdriver 2 Remove all wires on the pump relay using needle nose pliers See Wiring Schematics on page 57 3 Remove the pump...

Страница 48: ...Pitco Solstice Electric Fryers SE Series Service Manual 48 Troubleshooting and Problem Isolation...

Страница 49: ...Pitco Solstice Electric Fryers SE Series Service Manual 49 Troubleshooting and Problem Isolation Interpretation of Solid State Controller Lights...

Страница 50: ...to stabilize 2 Measure the vat center oil temperature and compare this with the knob pointer scale 3 To reposition the knob pry off the cap of the knob with a sharp knife blade 4 Without turning the...

Страница 51: ...the oil to cool and check the probe resistance at a lower temperature Looking at the probe resistance chart a greater resistance variation is tolerated at a lower temperature HD Contactor The HD cont...

Страница 52: ...using the relay to de energize and the pump to stop pumping These switches can be checked with a meter When the switch is closed there should be continuity The normal gap between the actuator and the...

Страница 53: ...a short If display reads DRAINING TURN OFF verify that the drain valve is closed check the proximity switch on the drain valve turn the fryer off and then turn the fryer on Backup Solid State Control...

Страница 54: ...indicates an open or shorted probe or wires in between the probe and the controller If none of the indicators illuminate when the controller is turned on verify that the drain valve is closed and tha...

Страница 55: ...723 410 210 0 494 24 85 29 4 75136 250 121 1 3458 415 212 8 470 16 90 32 2 66823 255 123 9 3214 420 215 6 447 49 95 35 0 59540 260 126 7 2991 425 218 3 426 13 100 37 8 53146 265 129 4 2785 430 221 1 4...

Страница 56: ...Pitco Solstice Electric Fryers SE Series Service Manual 56 Wiring Diagrams...

Страница 57: ...Pitco Solstice Electric Fryers SE Series Service Manual 57 Simplified Wiring Diagrams...

Страница 58: ...Pitco Solstice Electric Fryers SE Series Service Manual 58 US and Canada Wiring Diagrams Controls...

Страница 59: ...Pitco Solstice Electric Fryers SE Series Service Manual 59 US and Canada Wiring Diagrams Replacement Parts List...

Страница 60: ...Pitco Solstice Electric Fryers SE Series Service Manual 60 US and Canada Wiring Diagrams Basket Lift Option...

Страница 61: ...Pitco Solstice Electric Fryers SE Series Service Manual 61 US and Canada Wiring Diagrams Filter Pump Option...

Страница 62: ...Pitco Solstice Electric Fryers SE Series Service Manual 62 US and Canada Wiring Diagrams Single Phase Twin Vat...

Страница 63: ...Pitco Solstice Electric Fryers SE Series Service Manual 63 US and Canada Wiring Diagrams Single Phase Full Vat...

Страница 64: ...Pitco Solstice Electric Fryers SE Series Service Manual 64 US and Canada Wiring Diagrams 3 Phase Full Vat...

Страница 65: ...Pitco Solstice Electric Fryers SE Series Service Manual 65 Export and CE Wiring Diagrams Filter Pump Option...

Страница 66: ...Pitco Solstice Electric Fryers SE Series Service Manual 66 Export and CE Wiring Diagrams Single Phase Twin Vat...

Страница 67: ...Pitco Solstice Electric Fryers SE Series Service Manual 67 Export and CE Wiring Diagrams Single Phase Full Vat...

Страница 68: ...Pitco Solstice Electric Fryers SE Series Service Manual 68 Export and CE Wiring Diagrams 3 Phase Full Vat...

Страница 69: ...Pitco Solstice Electric Fryers SE Series Service Manual 69 Export and CE Wiring Diagrams 3 Phase Twin WYE Vat...

Страница 70: ...Pitco Solstice Electric Fryers SE Series Service Manual 70 Export and CE Wiring Diagrams 3 Phase Twin Delta Vat...

Страница 71: ...Pitco Solstice Electric Fryers SE Series Service Manual 71 Notes...

Страница 72: ...ctory at 603 225 6684 World Wide www pitco com In the event of problems with questions about your order please contact Pitco Frialator Authorized Service and Parts representative ASAP covering your ar...

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