
5
Chapter 2: COMPONENT
TROUBLESHOOTING:
Probe:
The resistance of the probe will change as the tem-
perature changes. The resistance will decrease as the
temperature rises. The lower the temperature the
greater the resistance change will be per degree of
temperature change, as the temperature approaches
the working range of the probe, the resistance change
will become more linear.
If the probe is suspect, check its resistance and the
oil/air temperature at which it was taken. Compare
these values on the chart below.
TEMP
RESISTANCE
TEMP
RESISTANCE
ºF
Ohms
ºF
Ohms
60
139055
330
1192
80
84644
335
1123
100
53146
340
1058
120
34328
345
998
140
22755
350
942
160
15446
355
890
180
10716
360
841
200
7586
365
795
210
6427
370
752
220
5470
375
712
240
4013
380
675
260
2991
385
640
280
2262
390
607
300
1734
395
576
320
1347
400
547
325
1267
If the probe returns an open circuit or 0 Ohms read-
ing it should be replaced. If the resistance varies more
than 20 Ohms from the above chart when being
checked between 325-375°F (162ºC - 190ºC) the
probe will give a false temperature reading on the
computer and should be replaced. However, it will
continue to operate at a slightly higher or lower tem-
perature. Allow the oil to cool and check the probe
resistance at a lower temperature. As can be seen
from the chart a greater degree of offset can be al-
lowed at a lower temperature.
Relays:
The Heat Demand and Hood relays are 24VDC re-
lays and will energize when the correct voltage is
supplied to the coil. When energizing, the relay
Switching Contacts will close, thus connecting the
Common and Normally Open terminals. The Hi -
Limit relay is a 24VAC relay and may be checked in
the same manner as the above relay.
Hi Limits:
A Hi - Limit switch is a normally closed switch until
the temperature at the probe reaches 435ºF ± 15°
(225ºC ± 15º). In order to test this switch it will be
necessary to bypass the Heat Demand Relay. Follow
the Hi Limit testing proceedure outlined on page 8
of the Operating Manual.
WARNING
Do NOT leave the machine during this test. This
test will cause the oil to heat past the normal oper-
ating temperature and can cause damage to the
machine and its operator.
If the switch does not trip between the prescribed
limits it is defective and should be replaced. Once
tripped, the switch will not reset until the oil has
cooled to approximately 400°F (204ºC). If the switch
does not reset it is defective.
Drain Valve & Return Valve Switches:
This switch is a magnetically operated Reed switch.
When the Drain Valve handle is moved to the open
position, the Actuator will move away from the
switch causing the Reed switch to open. When the
Drain Valve is closed the Reed switch will close.
This switch can also be checked with an Ohm meter.
The normal gap between the Actuator and the Sen-
sor switch on the Drain Valve handle is
1
/
8
" -
1
/
4
" (3 -
6 mm).
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