Pirate 201-1780-A Скачать руководство пользователя страница 6

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Manual Revision: Feb 18

C-Series - 3.0 / 6.0

Cu Ft

User’s Manual

How CPR Systems Work

(Pressure Release)

WARNING

: This section of the manual is designed to give you a general understanding of how

the Abrasive Blaster functions.

All

sections of this manual must be read and understood before

operating the equipment.

Flow of Compressed Air
Flow of Abrasive
Flow of Exhaust Air

During Blow-down

ADDING ABRASIVE

Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop-up and its seat are

located. When abrasive is added, it flows down through the hole, around the Pop-up, and down to the

bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started.

PRESSURIZATION

When a compressed air source (such as an air-compressor) is connected to the inlet of the Abrasive

Blaster and the Inlet Shut-Off Valve is opened, compressed air flows to the Inlet Valve where it is stopped.

When the control handle is activated, the Inlet Valve opens and air flows into the Pressure Vessel causing

the Pop-up (located internally) to seal against its seat. Simultaneously, the Diaphragm Valve (Outlet Valve

on older models) closes sealing the Pressure Vessel allowing it to hold pressure. Air will also continue

past the Choke Valve, through the Pusher Line, and finally to the “Y” under the Metering Valve where it

is mixed with abrasive. The mixture of compressed air and abrasive will now exit the Abrasive Blaster

through a blast hose and nozzle connected to the coupling under the Metering Valve and blasting begins.

It is important to note that, some abrasive will collect at the base of the Metering Valve causing the blast

hose to pulsate and spray abrasive erratically for a short time while pressure builds up in the pressure

vessel. This is normal and will not damage the Abrasive Blaster.

DEPRESSURIZATION (BLOW-DOWN)

When the control handle is released in a pressure release (CPR) system, the Inlet Valve automatically

closes stopping the flow of compressed air into the Pressure Vessel. Simultaneously, the Diaphragm

Valve (Outlet Valve on older models) opens allowing the compressed air in the pressure vessel to exit the

Abrasive Blaster through the Diaphragm Valve (Abrasive Trap & Outlet Valve on older models), and finally

through the Muffler. When all the pressure in the Pressure Vessel is released, blasting stops.

Содержание 201-1780-A

Страница 1: ...stalline silica including silica sand beach sand for abrasive blasting Airborne crystalline silica causes silicosis a fatal respiratory disease Abrasive blasting can create high levels of noise that may cause hearing damage Always use proper safety equipment including respiratory protection hearing protection and comply with local regional and national safety codes Ensure all operators of the equi...

Страница 2: ...Pressure Vessel The enclosed area of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained A person who can be considered properly trained must have successfully completed a sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the ...

Страница 3: ...s The use of proper remote control systems commonly referred to as Dead man controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must protect themselves with the proper safety equipment and use of common sense Safety equipment including ...

Страница 4: ...ou Blast 9 Blasting 10 MAINTENANCE PROCEDURES TROUBLESHOOTING Warranty Pressure Vessel Parts Lists Pipe String Parts Lists 3 0 Cu Ft Pneumatic Controls 18 6 0 Cu Ft Pneumatic Controls 20 Electric Controls 22 MPV Metering Valve Option 23 Valve Parts Lists Control Handle Parts Lists Blasting Set Up Available Accessories Blasting Chart 2 2 2 3 5 6 8 12 14 16 17 18 24 31 32 34 36 Distributed By Contac...

Страница 5: ...CPR Series Label 14 Inlet Label 15 Outlet Label 16 12VDC Label 17 Pirate Brand Label Instructions For Installing Replacement Label Pack 1 Completely remove old label and clean area thoroughly before applying new label 2 Apply replacement labels in locations as described above or as close as possible if area is obstructed 3 12 VDC Label 16 is only to be used on electric remote controlled systems DO...

Страница 6: ...located internally to seal against its seat Simultaneously the Diaphragm Valve Outlet Valve on older models closes sealing the Pressure Vessel allowing it to hold pressure Air will also continue past the Choke Valve through the Pusher Line and finally to the Y under the Metering Valve where it is mixed with abrasive The mixture of compressed air and abrasive will now exit the Abrasive Blaster thro...

Страница 7: ...essed Air Inlet Air Abrasive Mix To Blasting Nozzle Loaded Abrasive Inlet Valve Inlet Shut Off Valve Choke Valve Metering Valve Pressure Vessel Pop up Pusher Line Exhausted Air Diaphragm Valve Outlet Valve Abrasive Trap On Older Models Muffler How CPR Systems Work Pressure Release Some items moved or rotated for clarity ...

Страница 8: ... the nut on the Handway Assembly Tightening the nut on the Handway Assembly should also be done any time after the handway has been removed for maintenance before and after the next pressurization DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or de...

Страница 9: ...t Shut Off Valve before filling WARNING Electrically conductive abrasives may not be used with the abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly known as a deadman to...

Страница 10: ...r supply of at least 100 PSI can cause excessive wear to multiple components and the control system to operate improperly USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Fold down safety flap lever lock and squeeze the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by swingi...

Страница 11: ...ply Hose may still contain pressure which must be released before disconnecting the hose To do this shut off the compressed air at its source and open the Inlet Shut Off Valve on the Abrasive Blaster Next open the petcock at the top of the Inlet Valve For systems with electric remote controls you must be connected to a power source and hold down the Remote Control Handle to allow air to bleed out ...

Страница 12: ... Equipment PPE Every 8 Hours Of Use Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PPE 29 CFR 1910 138 Protective Clothing Gloves PPE 29 CFR 1926 1...

Страница 13: ... when the bore diameter has worn to 1 16 wider than its original diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 6 Inspect Air Hose Couplings Gaskets Inspect Air Hose for leaks abrasion soft spots and replace as needed Inspect couplings for damage leaks wear and replace as needed Inspect coupling gaskets for leaks wear and replace as needed Always use safety clips whip chec...

Страница 14: ...nd requires no action to correct 1 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 100 PSI Minimu...

Страница 15: ...d Abrasive traps must be emptied every 4 hours of use 3 The Inlet Valve is damaged defective worn out or not lubricated properly causing it to not close fully 4 The Diaphragm Valve Outlet Valve is damaged defective worn out or not lubricated properly causing it to not open fully 5 The Pneumatic Control Handle is damaged defective or worn out if equipped 6 The Electric Control Handle is damaged def...

Страница 16: ...DER ANY CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIVE OR EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODU...

Страница 17: ...P UP POP UP GASKET 109 9120 VESSEL STATIONARY 6 0 CU FT 170 LI TERS 150 PSI 10 3 BAR 13 1 2 CLEAR ANCE 24 DIA W 4 UMBRELLA INCLUDES HANDWAY ASSEMBLY POP UP POP UP GASKET 2 103 6990 POP UP VALVE 4 FEMALE 3 102 3250 POP UP VALVE SEAT 4 888 7000 00106PB GASKET HANDWAY 6 x 8 5 888 7000 00111PB HANDWAY CRAB ASSY 6 x 8 6 120 4270 WHEEL AND TIRE 16 x 4 BLACK 7 103 8250 WASHER 1 THRUST 8 103 8240 RETAININ...

Страница 18: ...d All Rights Reserved 18 C Series 3 0 6 0 Cu Ft User s Manual Pipe String Parts Lists CPR SERIES 3 0 Cu Ft Pneumatic Controls 1 2 3 4 4 4 5 6 24 8 11 12 13 14 13 15 17 16 18 13 20 19 21 22 23 2 4 4 9 10 4 10 7 25 Legacy Outlet Valve Abrasive Trap Setup 26 ...

Страница 19: ...ALE NPT 10 VB100 BALL VALVE FULL PORT 1 NPT 11 200 005 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 W UNIONS 12 101 9800 VALVE INLET 1 COMPLETE 13 888 3028 10799PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE 14 888 3026 10807PB BUSHING GALV 1 1 2 x 1 1 4 15 123 6730 PUSHER LINE FLEX REPLACEMENT 1 x 28 OAL 33 16 888 3026 10706PB BUSHING GALV 1 1 4 x 1 17 111 7200 FITTING 1...

Страница 20: ...ll Rights Reserved 20 C Series 3 0 6 0 Cu Ft User s Manual Pipe String Parts Lists CPR SERIES 6 0 Cu Ft Pneumatic Controls 9 10 11 10 12 13 14 15 14 23 23 16 17 18 19 20 21 22 23 25 24 26 27 28 1 2 3 4 4 4 5 6 7 8 Legacy Outlet Valve Abrasive Trap Setup 29 30 ...

Страница 21: ...HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 W UNIONS 13 101 9950 VALVE INLET 1 1 2 COMPLETE 14 888 3026 10807PB BUSHING GALV 1 1 2 x 1 1 4 15 888 3029 10799PB NIPPLE TBE GALV 1 1 4 x CLOSED 16 888 3006 107PB ELBOW STREET 90 GALV 1 1 4 17 888 3011 107PB TEE GALV 1 1 4 18 888 3029 10711PB NIPPLE TBE GALV 1 1 4 x 3 19 VB125 BALL VALVE FULL PORT 1 1 4 NPT 20 123 6740 PUSHE...

Страница 22: ...IC 12VDC NORMALLY CLOSED 888 2229 10099PB VALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 13 888 7112 000PB JUNCTION TEE ASSEMBLY SMALL BULK BLASTERS 12VDC 1 OUTLET 14 888 7072 012PB POWER CORD 25 12VDC 3 LUG 15 888 7073 055PB EXTN CORD W CONNECTOR 55 3 PRONG 2 WIRE 16 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK 3 PRONG 17 888 7106 183PB CONTROL CORD URETHANE 18 3 3 WIRE X TREME DUTY PER FT 18 ...

Страница 23: ...NUAL PLUNGER VALVE II 1 W URETHANE SLEEVE 888 2126 107PB MPV II MANUAL PLUNGER VALVE II 1 1 4 W URETHANE SLEEVE 2 SB 2S IR THRD CPLG STD NPS IRON 1 1 2 3 888 3028 10711PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 3 4 888 3026 10807PB BUSHING GALV 1 1 2 x 1 1 4 5 124 1670 PUSHER LINE KIT FLEX 1 x 20 OAL 24 124 1680 PUSHER LINE KIT FLEX 1 1 4 x 20 OAL 24 6 200 005 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W ...

Страница 24: ... 101 9840 VALVE INLET 1 PLUG 5 101 9870 VALVE INLET 1 PISTON ROD ASSEMBLY 6 101 9860 VALVE INLET 1 PLUG WASHER RETAINER 7 101 9690 VALVE INLET 1 PLUG WASHER 8 101 9890 VALVE INLET 1 BOTTOM CAP SEAL 10 101 9820 VALVE INLET 1 SPRING 7 8 x 3 32 x 1 1 2 11 101 9900 VALVE INLET 1 O RING 12 101 9920 VALVE INLET 1 O RING 13 101 9930 VALVE INLET 1 PETCOCK 1 4 NPT 14 102 8270 VALVE INLET 1 ELBOW BRASS 1 8 ...

Страница 25: ...2 PISTON ROD ASSEMBLY 6 102 0020 VALVE INLET 1 1 2 PLUG WASHER RETAINER 7 101 9980 VALVE INLET 1 1 2 PLUG WASHER 8 102 0060 VALVE INLET 1 1 2 SEAL BOTTOM CAP 9 102 0000 VALVE INLET 1 1 2 SPRING 1 1 8 x 1 8 x 2 10 101 9820 VALVE INLET 1 1 2 SPRING 7 8 x 3 32 x 1 1 2 11 102 0070 VALVE INLET 1 1 2 O RING 2 x 2 1 4 x 1 8 12 102 0080 VALVE INLET 1 1 2 O RING 5 16 x 7 16 x 1 16 13 101 9930 VALVE INLET 1...

Страница 26: ... VALVE OUTLET 1 DIAPHRAGM COMPLETE 1 1174 190 VALVE OUTLET 1 DIAPHRAGM 4 402 0700 FLAT WASHER 5 552 752 LOCK WASHER 1 4 6 103 1530 HEX HEAD CAP SCREW 1 4 20 X 1 7 888 3026 10706PB BUSHING GALV 1 1 4 x 1 8 888 3029 10699PB NIPPLE TBE GALV 1 x CLOSED 1 Diaphragm Outlet Valve 1 2 3 4 6 5 7 8 Replaces Outlet Valve Abrasive Trap From Legacy Design ...

Страница 27: ... HEX HEAD BOLT 21 102 4620 AMVII BUSH 6 102 4460 AMVII VALVE UPPER BODY NPT 22 102 4630 AMVII SPRING 7 102 4470 AMVII SEAL SPRING 23 102 4640 AMVII R SPLIT PIN 8 102 4480 AMVII METERING PLATE WIPER SEAL 24 102 4650 AMVII HANDLE PIN 9 102 4490 AMVII METERING PLATE 25 102 4660 AMVII HANDLE 10 102 4500 AMVII RUBBER GASKET 26 102 4670 AMVII HEX HEAD MACHINE SCREW 11 102 4510 AMVII VALVE LOWER BODY NPT...

Страница 28: ... INCLUDES 7 8 9 1 888 2125 00001PB MPV MPV MINI KNOB 2 888 2125 00004PB MPV MPV II MPV MINI ROLL PIN 3 888 7010 50556PB MPV BOLT W WASHER 4 888 2125 00002PB MPV MPV MINI CAP 5 888 2125 00005PB MPV MPV II MPV MINI PLUNGER 6 888 2125 00006PB MPV BODY 7 888 2148 00006PB PLUNGER SEAL W O RING CLEAR URETHANE 8 888 2125 10008PB MPV MPV II SLEEVE URETHANE 9 888 2125 00009PB MPV GASKET 10 888 2125 00610PB...

Страница 29: ...ODY W ABRASIVE INDICATOR 6 888 2126 06600PB MPV II O RING 2 REQ 7 888 2125 00005PB MPV MPV II MPV MINI PLUNGER 8 888 2148 00006PB PLUNGER SEAL W O RING CLEAR URETHANE 9 888 2126 07800PB MPV II ABRASIVE ADJUSTMENT INDICATOR 10 888 2126 30800PB MPV II ROLL PIN 3 REQ 11 888 2126 28900PB MPV II BODY 12 888 3014 206PB APV II MPV II PLUG PIPE STAINLESS 1 13 888 2125 10008PB MPV MPV II SLEEVE URETHANE 14...

Страница 30: ... 9790 VALVE OUTLET 1 WASHER NYLON 9 103 3310 HEX HEAD CAP SCREW 3 8 16 x 3 4 10 101 9740 VALVE OUTLET 1 SPRING 5 8 x 1 16 x 1 3 4 11 101 9500 VALVE OUTLET 1 PIPE PLUG 1 4 12 102 5130 VALVE OUTLET 1 ELBOW BRASS 1 4 x 3 16 1 Outlet Valve 100 3530 ABRASIVE TRAP II 1 COM PLETE X TREME DUTY 1 102 0120 ABRASIVE TRAP ABRASIVE TRAP II 1 SCREEN 2 100 3740 ABRASIVE TRAP II 1 GASKET SCREEN LOWER 3 102 4340 A...

Страница 31: ... BALL STRAP BLEEDER TYPE DEADMAN CONTROL HANDLE 0270B S REPLACEMENT BALL STRAP PC3 16 DOUBLE EAR CLAMPS PINCH ON FOR 3 16 ID TWINLINE HOSE 25 PACK Pneumatic Ball Strap Control Handle Bleeder Type 888 2263 401PB HANDLE CONTROL ELECTRIC 2 DEADMAN CONTROL HANDLE 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 w PLUG DEADMAN CONTROL HANDLE 888 2263 40102PB HANDLE CONTROL ELECTRIC 2 w SEALED CONNECTOR DEADM...

Страница 32: ...1 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 114BLK 050 3AL 1 1 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 114 BLK 050 3XAL 1 1 4 BIG GUN BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 034BLK 050 4AL 3 4 EXTENSION HOSE ASSEMBLY 50 10 100BLK 050 4AL 1 EXTENSION HOSE ASSEMBLY 50 10 114BLK 050 4AL 1 1 4 EXTENSION HOSE ASSEMBLY 50 10 114BLK 050 4XAL 1 1 4 BIG GUN EXTENSION HOSE ASSEMBL...

Страница 33: ...M 100 PSIG 2300 CFM 150 PSIG NV3 702 50 PFC RPB NOVA 3 RESPIRATOR PACKAGE 407000 PFC RPB NOVA 2000 RESPIRATOR PACKAGE 407800 PFC RPB ASTRO RESPIRATOR PACKAGE 03 501 RPB C40 HOT COLD CLIMATE CONTROL DEV 407001 RPB COOL TUBE W BELT 407024 RPB HOT TUBE W BELT 08 400 01 RPB GX4 CO GAS MONITOR 120 VAC 08 401 01 RPB GX4 CO GAS MONITOR 12 VDC GENVX PKG STD BULLARD GENVX RESPIRATOR PACKAGE 88VX PKG STD BU...

Страница 34: ...ll allow you to blast at lower pressures to achieve custom finishes or help control profile 888 2003 006PB CI 1 REGULATOR KIT FOR 3 0 CU FT C SERIES BLASTERS 888 2003 008PB CI 1 1 2 REGULATOR KIT FOR 6 0 CU FT C SERIES BLASTERS 888 2003 00799PB REPAIR KIT FOR 1 1 1 4 1 1 2 REGULATORS Regulator Kits C Keep track of the time spent on a job and total hours on your abrasive blaster Know your cost cont...

Страница 36: ...eries 3 0 6 0 Cu Ft User s Manual Compressed Air Power Abrasive Requirements This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with a bulk density of 100 pounds per cubic foot Blasting Charts ...

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