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Pilz PSEN op4B-2-050/1 Скачать руководство пользователя страница 58

Regular checks and maintenance

Operating Manual PSEN op4B/1 Series
1003356-EN-02

58

9

Regular checks and maintenance

9.1

Checks

9.1.1

Regular checks

The aim of these regular checks is to uncover any changes to the plant/machine, safe-
guards and ambient conditions.

9.1.2

Daily check

The safety light grid must undergo a function test once a day (e.g. when starting work, after
a shift change).

INFORMATION

This inspection may only be carried out by qualified personnel.

Check the safety function of the safety light grid as follows:
Violate the protected field. The indicator light unit must change from green to red and the
movement causing the hazard must be switched off.

9.1.3

Check after plant/machine modification

Check the safety light grid each time the plant/machine is modified. Changing the safety
light grid or swapping safety light grid components should be regarded as a modification.
The requirements of the applicable national regulations must be observed

absolutely

.

INFORMATION

This inspection may only be carried out by qualified personnel.

The Appendix contains a Checklist which should help you perform the safety check.

9.2

Maintenance

Other than cleaning the lens covers, the safety light grids requires no other form of main-
tenance.

CAUTION!

Improper cleaning agents can damage the safety light grid and lead to mal-
functions

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Содержание PSEN op4B-2-050/1

Страница 1: ...PSEN op4B 1 Series Operating Manual 1003356 EN 02 PSEN sensor technology...

Страница 2: ...KG Copies may be made for internal purposes Suggestions and comments for improving this documentation will be gratefully received Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET...

Страница 3: ...when delivered 17 4 2 Restart after safety light grid is activated 18 4 3 Reset function 19 4 4 EDM 20 4 5 Muting 21 4 5 1 Technical implementation 23 4 5 2 Time monitoring Timeout 26 4 6 Override 27...

Страница 4: ...elines 49 7 2 2 Safety light grid alignment 50 7 2 3 Muting sensor alignment 51 7 2 4 LED support during alignment 52 7 3 Checking the safety light grid 52 7 4 System connection 53 Section 8 Operation...

Страница 5: ...Content Operating Manual PSEN op4B 1 Series 1003356 EN 02 5 Section 13 Appendix 71 13 1 Check list 71...

Страница 6: ...on that is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates...

Страница 7: ...Introduction Operating Manual PSEN op4B 1 Series 1003356 EN 02 7 INFORMATION This gives advice on applications and provides information on special fea tures...

Страница 8: ...in m PSEN op4B L 050 1 Safety light grid 515 50 Muting sensor 3 PSEN op4B L 080 1 Safety light grid 815 50 Muting sensor 3 Table of product types Safety light grid with L muting Product type Protecte...

Страница 9: ...Unit features Safety light grids in the PSEN op4B 1 Series are multibeam optoelectronic protective devices for work areas in which machines robots and automated plants could endanger the physical inte...

Страница 10: ...7 Fig View of safety light grid without integrated muting sensors Legende 1 Receiver 2 Transmitter 3 LED on receiver transmitter 4 Height of the protected field 5 Width of the protected field 6 8 pin...

Страница 11: ...ing set 1 Receiver 2 Transmitter 3 LED on receiver transmitter 4 Width of the protected field 5 Height of the protected field 6 8 pin and 5 pin connector of receiver 7 4 pin and 5 pin connector of tra...

Страница 12: ...ted muting sensors Legende A1 Position of the first light beam on the muting sensor B1 Position of the second light beam on the muting sensor T muting application Use T types with muting sensors in tw...

Страница 13: ...muting sensor B1 Position of the second light beam on the muting sensor A2 Position of the third light beam on the muting sensor B2 Position of the fourth light beam on the muting sensor 2 4 Scope Sa...

Страница 14: ...nsmitter Receiver Mounting kit 2 integrated muting sensors Cable for connecting the muting sensors Mounting kit for muting sensors Safety light grid with body resolution and integrated muting sensors...

Страница 15: ...l environment Interference may occur if used within a domestic environment Before using the safety light grid check whether the safety light grid s housing material can withstand the chemical substanc...

Страница 16: ...standards and guidelines for safety technology It is the company s responsibility only to employ personnel who Are familiar with the basic regulations concerning health and safety accident preven tio...

Страница 17: ...neath a flap on the connector side of the safety light grid The electrical connection is made via an M12 connector which is positioned underneath the profiles The following functions are set via DIP s...

Страница 18: ...Once the protected field is clear again the safety light grid must be reset to its normal oper ating state The restart can be achieved in two ways Without restart interlock status when delivered The s...

Страница 19: ...will be used is set during commissioning via DIP switches 4 and 8 see Setting the functions 47 4 3 Reset function In the event of an internal error on the safety light grid the safety light grid switc...

Страница 20: ...ce Monitoring EDM also known as feedback loop monitoring EDM only needs to be activated if the contactors are controlled directly A test is performed to see that the N C contacts switch if the state o...

Страница 21: ...ontrolled via DIP switches 3 and 7 see Setting the functions 47 4 5 Muting The muting function can be used to suspend the safety light grid during operation subject to special operating conditions Exa...

Страница 22: ...tion Operating Manual PSEN op4B 1 Series 1003356 EN 02 22 A1 B1 A1 B1 Fig L type muting in one direction integrated muting sensors A1 B1 A1 B1 A2 B2 A2 B2 Fig T type muting in two directions integrate...

Страница 23: ...ons and conveyor speeds that are intended to arise during operation Different conveyor speeds in the area of the safety light grid should be prevented 4 5 1 Technical implementation The safety light g...

Страница 24: ...g status Use a mechanical barrier see diagram to prevent access to the danger zone once muting is ended Fig Application for muting in one direction Danger zone is safeguarded once muting is ended The...

Страница 25: ...On Off On Off tAB Fig Timing diagram for L type muting Legend tAB Time from the activation of the first sensor to the activation of the second sensor max 4 s tMoff Once this time has elapsed the mutin...

Страница 26: ...status Material on the conveyor passes the safety light grid and the first muting sensor on the output side muting lamp flashes sig nalling the muting status Material has left the area of the first m...

Страница 27: ...rror in the operating cycle For example if there is a pallet in the protected field and the conveyor can no longer be switched on because the safety light grid is keeping the OSSD switched off because...

Страница 28: ...right flashes yellow 1 2 3 4 Automatic ending of override function The override function is ended automatically when one of the following conditions is met Muting timeout has elapsed The conditions ne...

Страница 29: ...ocessing the data from muting sensors and can be upgraded to L or T types using the muting sensors available as accessories Use the following item numbers for the upgrade PSEN op2 1 L Muting Set L mut...

Страница 30: ...12 is S K t1 t2 C s Minimum distance in mm measured from the start of the protected field to the danger source K Approach speed at which the object body to be detected is nearing the danger zone in mm...

Страница 31: ...lective surface Opening angle of the light beams emitted by the safety light grid The receiver would detect the reflection from the reflective surface as a secondary beam even if the main beam is inte...

Страница 32: ...installed steps must be taken to ensure that the transmitter on one safety light grid does not interfere with the receiver on another safety light grid A layout as shown in the diagram below can caus...

Страница 33: ...safety light grids Legend 1 Opaque surface 5 5 Use of deviating mirrors Danger zones with different but adjacent access sides can be monitored using a safety light grid in conjunction with well positi...

Страница 34: ...using deviating mirrors please note Even a minor angular displacement of the mirror can lead to misalignment adversely affecting or preventing the function of the safety light grid The laser pointer 7...

Страница 35: ...e type of the relevant muting sensor see Technical details of the muting sensor Prevent access to the danger zone during muting The muting sensors must detect material and allow it to pass must detect...

Страница 36: ...he application example 4 muting sensors Muting in two directions L A1 B1 1 A2 B2 DA B V DMutingOff DA B Fig Distances between muting sensors 4 muting sensors Legende 1 Safety light grid A1 First mutin...

Страница 37: ...n muting sensor A1 and the position from which the muting function is turned off again when con sidering the transport direction from A1 to A2 Distances for muting with 4 sensors Muting in one directi...

Страница 38: ...iagram By arranging the muting sensors asymmetrically you ensure that the muting sensors must activate consecutively in order to activate a muting state see diagram A1 1 B2 V d2 Fig Distances between...

Страница 39: ...pins into the grooves on both units 2 Place a mounting bracket on the pins and secure the bracket with the pins 3 Use screws to provisionally fix the mounting bracket to the mounting surface 4 Align t...

Страница 40: ...light grids without muting sensors Allocation of muting sensors to transmitter and receiver The passive muting sensor PSEN op Reflector must be installed on the transmitter The active muting sensor PS...

Страница 41: ...een muting sensors in the application example 4 muting sensors 36 6 5 Wiring 6 5 1 General guidelines Never place connection cables close to or in contact with cables with the following char acteristi...

Страница 42: ...o the receiver on the safety light grid PIN Designation Description Cable colour 1 24 VDC Supply voltage for external muting sensor Brown 2 Muting 2 Input signal for second muting sensor White 3 0 VDC...

Страница 43: ...ing sensor input 2 red 1 2 3 4 Fig 4 pin connector on the transmitter to connect transmitter to supply voltage PIN Designation Description Cable colour 1 24 VDC Supply voltage for transmitter Brown 2...

Страница 44: ...EDM Connect the N C contact on the EDM to the supply voltage on the safety light grid 6 5 5 Earthing the safety light grid Attach the earth connection in the drill hole provided on the connector side...

Страница 45: ...nnect the muting sensors to the safety light grid Supply voltage to the muting sensors via the safety light grid Wire the muting sensors as shown in the following diagrams 2 4 Muting A1 Muting A2 Muti...

Страница 46: ...nsors us ing the screw provided The drill holes for the earthing screw are on the right and left side of the muting sensors at the same height Identify the earthing contact using the adhesive label pr...

Страница 47: ...angle to the safety light grid see diagram 2 Gently press the tip of the screwdriver downwards and lever the cover open 7 1 2 Activate muting Muting only needs to be activated in the case of L muting...

Страница 48: ...the specifications of EN ISO 61496 1 Avoid a situation in which sustained muting is not detected Procedure for setting to Set DIP switches 1 and 5 to OFF 7 1 4 Activate EDM EDM only needs to be activa...

Страница 49: ...responding elements on the receiver The positions of the transmitter and receiver on the safety light grid and the muting sensors if present can be modified in accordance with the following diagram Th...

Страница 50: ...yone from accessing the protected field during the whole time that alignment takes place 5 Check that the lower green LED and the yellow LED on the transmitter are lit The transmitter is ready for ope...

Страница 51: ...of the muting sensors 3 Modify the position of the muting sensors on the safety light grid until the red LEDs on the sensors go out see diagram Vertical alignment of the muting sensors Undo the hexag...

Страница 52: ...the safety light grid including any existing muting sensors are aligned and attached correctly The red LED should not light up if gentle pressure is applied to the edges of the safety light grid Check...

Страница 53: ...he monitored machine must be shut down 7 4 System connection This section provides information on how to connect the safety light grid to an evaluation device A safety relay from the PNOZsigma series...

Страница 54: ...en detected OSSDs are in an OFF state 3 Restart Align Lights red Irrelevant during normal operation In operating mode with restart in terlock Object has been detected safety light grid is in a safe co...

Страница 55: ...ooting 8 3 1 Indicators for fault diagnostics Display LED Status Meaning Action 1 2 3 4 1 Off Functional error on the OSSD Check the connected OSSDs Make sure that the load corresponds to the in forma...

Страница 56: ...the alignment of the transmitter to the re ceiver Switch the safety light grid off and then on again If the display is un changed contact Pilz 2 Off 3 Off 4 Flashes yellow 1 2 3 4 1 Flashes red Functi...

Страница 57: ...t Pilz 2 Flashes yellow 1 2 1 Off Supply voltage outside the per mitted range see Technical details 62 2 Off 1 2 1 Lights green Supply voltage outside the per mitted range see Technical details 62 2 O...

Страница 58: ...light unit must change from green to red and the movement causing the hazard must be switched off 9 1 3 Check after plant machine modification Check the safety light grid each time the plant machine i...

Страница 59: ...PSEN op4B 1 Series 1003356 EN 02 59 Moist cotton cloths should be used for cleaning Avoid using Alcohol Solvents Cloths made of wool Cloths made of synthetic material The lens covers should be cleaned...

Страница 60: ...0 10 Dimensions Safety light grid without integrated muting sensors M12x1 11 18 1 18 41 35 111 40 2 3 Fig Receiver M12x1 11 18 1 18 41 35 111 40 2 3 Fig Transmitter Legende 1 Height of protected field...

Страница 61: ...Dimensions Operating Manual PSEN op4B 1 Series 1003356 EN 02 61 Safety light grid with L muting set 289 44 1 35 35 Safety light grid with T muting set 289 655 1 44 1 35 35...

Страница 62: ...nF Optical data 630800 630801 Opening angle 2 5 2 5 deg 2 5 2 5 deg Used wavelength range 880 nm 880 nm Semiconductor outputs 630800 630801 OSSD safety outputs 2 2 Switching current per output 500 mA...

Страница 63: ...m 41 2 mm Weight 1 910 g 2 610 g General 630802 630803 Approvals CE T V cULus Listed CE T V cULus Listed Category Type 4 Type 4 Sensor s mode of operation optical optical Height of detection zone 915...

Страница 64: ...29 EN 60529 Housing IP65 IP65 Mechanical data 630802 630803 Connection Type Receiver M12 5 pin male connector M12 8 pin male connector M12 5 pin male connector M12 8 pin male connector Transmitter M12...

Страница 65: ...70 C Climatic suitability Humidity 95 r h at 50 C 95 r h at 50 C Condensation during operation Not permitted Not permitted Vibration In accordance with the standard EN 60068 2 6 EN 60068 2 6 Frequency...

Страница 66: ...apacitance Clmax 65 nF 65 nF Optical data 630810 630811 Opening angle 2 5 2 5 deg 2 5 2 5 deg Used wavelength range 880 nm 880 nm Semiconductor outputs 630810 630811 OSSD safety outputs 2 2 Switching...

Страница 67: ...35 mm Depth 41 2 mm 41 2 mm Weight 3 710 g 4 410 g 11 1 Safety characteristic data NOTICE You must comply with the safety related characteristic data in order to achieve the required safety level for...

Страница 68: ...ction protected field height 800 mm 630 809 PSEN op4B T 050 1 Safety light grid with body resolution with integrated muting sensors in two directions protected field height 500 mm 630 810 PSEN op4B T...

Страница 69: ...evices 4 pole un shielded 50 m 630 362 PSEN op cable axial M12 5 pole 3m Connection cable for light beam devices 5 pole un shielded 3 m 630 310 PSEN op cable axial M12 5 pole 5m Connection cable for l...

Страница 70: ...r transmitter 630 832 PSEN op3 1 Receiver NO NC M12 External muting sensor receiver 630 831 PSEN op3 3 Reflex NO NC M12 External muting sensor reflex light sensor 630 830 PSEN op2 1 L Muting Set L mut...

Страница 71: ...Does the category of the safety light grid match the category required for the plant machine Have the standards applicable for the plant machine been considered 2 Environmental conditions for checkin...

Страница 72: ...e positioned correctly Is the control device installed and wired cor rectly 8 Check the effectiveness of the safety light grid during the hazardous move ment Is the safety light grid effective through...

Страница 73: ...EN 02 73 No Action OK NOT OK Notes 12 Check guard function for protected field of the safety light grid Violate the protected field at various points The hazardous movement must be shut down Check th...

Страница 74: ...p ThE SPIrIT Of SAfETY are registered and protected trademarks of Pilz Gmbh Co KG in some countries We would point out that product features may vary from the details stated in this document dependin...

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