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phytron

 

 
 

15  

MA 1317-A001 EN 

8  Cabling Design Requirements 

Which devices? 

SLS-C 

power supply units with

 

built-in power stages type

 MSX

+

 and 

ZMX

+

Which cables? 

Mains, I/O, logic control and motor cables

 

What is to be 
observed? 

The secondary motor circuits (motor current circuit, I/O and logic 
circuit) are not insulated by means of a protective separation as 
defined by the EN 50178 European Standard. 
Therefore the connecting cables to all secondary circuits (I/O cables, 
logic control cables and motor cables) should have a basic insulation 
appropriate to the maximum voltage which might be met during 
normal operation. 
Depending on the special requirements of the application and the 
insulation concept for the complete machine, it might be necessary to 
apply a reinforced or double insulation for this voltage. In some cases 
it could be necessary to mount a protective earth connection at 
adjoining metal parts which might be accessible for persons. 
 
The cable insulation design voltage should be at least as given in the 
following table:

 

Power stage with 

nominal voltage

 

up to 70 V

DC

 

from 70 to 90 V

DC

  

from 90 to 140 V

DC

  

Rated voltage

 

120 V 

160 V 

200 V 

 

 

Motor cable 

 

Lead cross 
section

 

Dependent on the maximum motor current and the motor cable length it is 
essential:

 

0.1 mm

2

 pro 1 Ampere motor current  0.2 mm

2

 per 1 Ampere motor 

current 

Cable length

 

up to 25 m 

from 25 to 50 m 

 

Mains cable

 

 

Lead cross section

 

1.5 mm

2

  

Cable length

 

up to 2 m  

 

Control pulse and 
I/O cable

 

 

Lead cross section

 

0.14 mm

2

  

Cable length

 

We recommend using a shielded cable, as short as possible (< 1 m).

 

 

Содержание SLS-C

Страница 1: ... SLS C Extreme Precision Positioning SUPM12 SUPM12 MSX MSX MSX SLS C Extreme Precision Positioning SUPM07 SUPM07 ZMX ZMX ZMX ZMX ZMX ZMX ZMX ZMX Manual 1317 A001 EN Power Supply Unit with Built in Power Stages Type MSX or ZMX SLS C ...

Страница 2: ......

Страница 3: ...phytron 02 2021 Manual MA 1317 A001 EN SLS C 19 Unit for Stepper Motor Controllers with built in Power Stages MSX and ZMX ...

Страница 4: ...ledge and belief but cannot be guaranteed Furthermore we reserve the right to make improvements and enhancements to the manual and or the devices described herein without prior notification We appreciate suggestions and criticisms for further improvement Questions about the use of the product described in the manual that you cannot find answered here please contact your representative of Phytron h...

Страница 5: ...or Power Supply Units with Power Stages up to 70 VDC 13 7 Protective Measure for Power Supply Units with Power Stages up to 120 VDC 14 8 Cabling Design Requirements 15 9 EMC Requirements 16 10 Mains Connection 18 11 Control Pulses Connector Standard 20 12 Motor Connector and Connection Standard 21 13 ServiceBus Operation 23 13 1 Interface Connector RS 485 23 13 2 The connection of the SLS CZMX acc...

Страница 6: ...ock Indicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock Indicates a possible risk of serious injury or death from electric shock CAUTION Possible injury Indicates a possible risk of personal injury i CAUTION Possible damage Indicates a possible risk of da...

Страница 7: ...nstallation and operation of systems may only be performed by qualified and trained personnel These persons should be able to recognize and handle risks emerging from electrical mechanical or electronic system parts The qualified personnel must know the content of this manual and be able to understand all documents belonging to the product Safety instructions are to be provided The trained personn...

Страница 8: ...the mains WARNING Serious injury from electric shock During electrical installation cables connectors etc can be live Before starting wiring make sure that none of the power supplies is connected to the primary side of the mains supply Isolate the power supplies from the mains or remove the appropriate fuses All modules must be inserted and screwed into the SLS C housing before powering up If nece...

Страница 9: ...the SLS C is securely held at all times Wear safety shoes during transport and handling i CAUTION Possible damage The SLS C complies with protection class IP20 Protect the unit accordingly in extreme environmental conditions such as splash water or dirt exceeding pollution degree 2 Cleaning Only clean the SLS C when it is de energised Do not use any liquid cleaning agents or sprays ...

Страница 10: ...motor controller power stages of type ZMX or 1 to 4 stepper motor controller power stages of type MSX or with ZMX and MSX power stages in mixed arrangement Mains input module NETM03 power supply 230 VAC 10 48 to 62 Hz or 115 VAC 10 48 to 62 Hz Axis arrangement on the front side From left to right Example Connectors and controls at the rear Motor connection Mains input module with switch and fuse C...

Страница 11: ...t setting with the coding switches front side or by ServiceBus via RS485 interface by ServiceBus via RS485 interface i CAUTION Possible damage Motor current setting The power stages are set on delivery to max run current Please check the adjusted current for the stepper motor by means of the motor s type plate See the power stage manual for detailed information 2 2 SLS C with Customised Unit Desig...

Страница 12: ...ur from dropping the unit Make sure that the SLS C is securely held at all times Wear safety shoes during transport and handling CAUTION Possible damage by ESD The modules of the SLS C consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages Always store and transport single modules in ESD protective packaging Always handle the components in compliance w...

Страница 13: ... Wear safety shoes during transport and handling i Installation The following conditions must be met for the installation of the SLS C The installation space must be well ventilated Filter measures are necessary for active ventilation No splash water or other moisture should be able to enter the enclosure The appropriate EMC measures must be taken for the EMC environment to reduce emissions and in...

Страница 14: ...e designated holes with the rack Tighten the screws well Don t cover all ventilation slots Blind front panels must be mounted before putting into service The SLS C must be closed on the front side Consider the cabling design requirements See chapter Cabling design requirements Observe that the bending radii of the cables are sufficient during mounting Never stretch the cables or break them The exi...

Страница 15: ...e to be connected to PE The protective measure PELV is fulfilled as follows i CAUTION Possible damages To avoid damage to property please consider the following points in your safety concept Protective measure PELV for application of the UB should not exceed 70 VDC or 50 VAC at dry environment environmental conditions 3 acc to IEC 61201 The supply transformer must be constructed with reinforced or...

Страница 16: ...e the motor power stage 0 V and each equipment have to be grounded i CAUTION Possible damages To avoid damage to property please consider the following points in your safety concept When protection by automatic disconnection EN 61140 VDE 0100 part 410 is used for power stages with definite voltage 50 VAC or UB 70 VDC Only use motors which are checked according to EN 60034 1 500 VAC twice determine...

Страница 17: ...lation concept for the complete machine it might be necessary to apply a reinforced or double insulation for this voltage In some cases it could be necessary to mount a protective earth connection at adjoining metal parts which might be accessible for persons The cable insulation design voltage should be at least as given in the following table Power stage with nominal voltage up to 70 VDC from 70...

Страница 18: ...e motor in order not to deteriorate the shield effect It is important to connect the shielding mesh to the motor housing on a large area Use special EMC type conduit fittings All parts of the motor should be conductively connected with each other We recommend using EMC conduit fittings at the motor side In case of motors without adapted conduit fittings the cable shielding must be connected as nea...

Страница 19: ...phytron 17 MA 1317 A001 EN Connection of the cable shield to the motor acc to EMC rules ...

Страница 20: ... 18 10 Mains Connection The SLS C is supplied with 115 to 230 VAC mains voltage via the NETM03 module Power entry module with non heating socket 3 x 0 75 mm2 and 2 pole mains switch nominal current up to 10 A acc to IEC 60320 C14 ...

Страница 21: ...late should match the local supply voltage Connect the cable only to the socket with a protective earth contact Any interruption of the protective ground contact inside or outside of the device is forbidden Arrange the mains cable so that it cannot be tripped over Mating connector 3 pole connector for non heating apparatus acc to IEC 60320 C13 nominal current 10 A ...

Страница 22: ...ustomer specific pin assignment of the control pulses connector can be found in the wiring diagram supplied Pin assignment of the 9 pin D SUB control pulses connector male MSX standard Pin assignment of the 9 pin D SUB control pulses connector male ZMX standard The control pulses connectors of the control unit and the SLS C power stages unit are connected by means of a shielded cable ...

Страница 23: ...the 6 pin Harting connector as standard for connecting the motor Further technical information The customer specific pin assignment of the motor connector can be found in the wiring diagram supplied 6 pin Harting connector acc To DIN 43652 Stepper motor wiring diagram acc to EMC rules ...

Страница 24: ...ion of the connector to the motor cable Skin the cable as short as possible Insulate the shielding with shrinkable tubing Do not plug or unplug the connectors while powered If the equipment was energised wait 3 minutes after power off to allow the capacitors to discharge and ensure that there are no residual charges on cables connectors and boards ...

Страница 25: ...ion 13 1 Interface Connector RS 485 RS485 interface connector 9 pin D SUB female standard 13 2 The connection of the SLS CZMX acc to RS 485 4 wire operation PC connection SLS C via USB RS 485 converter PC connection SLS C via RS 422 RS 485 interface ...

Страница 26: ...d once 0 F Power stage Setting of the address by ZMX the rotary switch on the power stage front panel MSX the rotary switch on the G MSX adaptor board in the housing Sequence of power stage addressing Further technical information The command set and further information on the ServiceBus can be found in the ServiceBus Comm Manual and Power Stage Manual ...

Страница 27: ...amage by ESD The modules of the SLS C consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages Always store and transport single modules in ESD protective packaging Always handle the components in compliance with the ESD protection measures No liability is accepted for any consequences resulting from improper handling or non ESD friendly packaging 15 War...

Страница 28: ...1 M Mains 18 Motor connector 21 Mounting 12 N Nominal voltage 15 P PE 8 Phase current 9 Power stages 9 Protective measure 13 R Rated voltage 15 Rear side 8 Rotary switch 24 RS 485 23 S Safety instructions 6 SELV PELV 6 13 ServiceBus 23 Shielding 17 Storage conditions 10 T Transport 10 U USB RS 485 converter 23 W Wiring diagram 9 ...

Страница 29: ...Phytron GmbH Industriestraße 12 82194 Gröbenzell T 49 8142 503 0 F 49 8142 503 190 www phytron eu ...

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