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User Manual  

Greasehead 

145-2884-HV0

 

 

OPS-2884 Rev E 

 

3  Technical 

3.1  Description 

The grease injection control head (greasehead) provides a pressure seal 
around stationary or moving wireline that is run into or out of wells to prevent 
the escape of well fluids to the environment. The assembly consists of a 
hydraulic pack off and a series of flow tube assemblies. 
 
The flow tube assembly consists of a number of close fitting steel tubes 
through which the wire line passes. Each flow tube is approximately 14” long 
and these are slipped onto the wire and connected together with the fast collar 
connection to build up the required length. Viscous grease is injected between 
the bore of the flow tube and the outside of the wire and travels along the 
length of the flow tube stack creating a pressure drop. Grease injection 
pressure can then be increased to about 25% more than the well pressure to 
create a liquid seal that allows the wire to move but prevents the escape of 
well fluids. The inside diameter of the flow tubes needs to be from 0.003” to 
0.008” larger than the actual wire diameter for the seal to be effective so the 
flow tubes must be selected based on the wire being used. 
 
 

 

Figure 3: Pressure gradient inside the flow tube assembly 

 
The length of flow tube required depends on the well pressure, the wire size, 
the flow tube size, the grease viscosity and pump rate and the effectiveness of 
the seal will depend on the pull out speed of the wire. The relationship for the 
pressure drop can be expressed mathematically by Couettes flow equation. 
This shows that the clearance between the wire and the flow tube has a great 

Содержание 145-2884-HV0

Страница 1: ...OPS 2884 Rev E Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Greasehead 145 2884 HV0...

Страница 2: ...edule 11 5 3 Safety 12 5 4 Tools 12 5 5 Redress Procedure 13 5 6 Maintenance Record Sheet 14 6 Testing 15 7 Parts List and Drawings 16 8 Spares 20 Table 1 Technical Data 2 Table 2 Configuring to suit...

Страница 3: ...elease Date Description Rev A 20 Apr 10 Initial Issue Rev B 27 Jul 10 Part No Cx 145 2969 V80 to PU8 items 20 21 cx to W43 Rev C 11 Jul 11 Parts list update T Seal material hardness Cx from H70 to H80...

Страница 4: ...may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Safe Lok devices where fitted should be ch...

Страница 5: ...operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Ea...

Страница 6: ...on Part Number 145 2884 HH0 Connections 5 Otis Type 2 NPT Male Top Thread Maximum Working Pressure 10 000 Psi Design Test Pressure 15 000 Psi Service H2S Weight 291 lbs 132 kg Overall Length A 118 11...

Страница 7: ...f the wire and travels along the length of the flow tube stack creating a pressure drop Grease injection pressure can then be increased to about 25 more than the well pressure to create a liquid seal...

Страница 8: ...difficult to measure the bore The grease is injected above the first flow tube and exits after the last one Since the grease is continuously moving and some is being lost to the well the injection pro...

Страница 9: ...nnector Subs between each of the flow tube housings has two opposing saver sub ports Depending on the Saver Sub fitted these can either be blanked off or used for pressure monitoring in between each f...

Страница 10: ...is held in tension to prevent this kind of problem from occurring 3 2 5 Lower Pack off Option As an option there is a lower pack off assembly that can be attached below the lower flow tube to provide...

Страница 11: ...ion or fitting Always pay attention to the centre of gravity and do not continue to lift if the greasehead is not sitting horizontal as it might slip through the slings 4 2 Pre Job Ensure thread prote...

Страница 12: ...ns of damage and replace if necessary Inspect the seal bore for signs of damage and report if necessary If required remove the pressure fitting clean and inspect the pressure port To re fit the sub ap...

Страница 13: ...tively The table below shows the parts that should be fitted for the range of wire sizes Wire Interlocking Seats Split Packing Packing Gland Item No 20 21 22 40 Qty 1 off each 2 off each 1 off set 3 1...

Страница 14: ...User Manual Greasehead 145 2884 HV0 OPS 2884 Rev E 10 GREASE WASTE GLYCOL GREASE WASTE GLYCOL...

Страница 15: ...minimum requirements 5 2 1 Pre Post Job Refer to Section 4 2 and Section 4 4 for details 5 2 2 Yearly Disassemble Greasehead see 5 5 1 clean and degrease all components Inspect the condition of all s...

Страница 16: ...urself while using torque wrenches Use appropriate mechanical advantages when available Ensure that all tools and equipment are in good condition and are suitable for the intended use Clear up any flu...

Страница 17: ...the Connector Sub Remove the Flow Tube if fitted Remove the Circlip 43 and remove the Fast Collar 6 Repeat this process until all Housings are removed Remove the Check valve port from the Bottom Sub R...

Страница 18: ...User Manual Greasehead 145 2884 HV0 OPS 2884 Rev E 14 5 6 Maintenance Record Sheet Date Performed Type of Maintenance Performed By Verified By Comments Table 3 Maintenance Record...

Страница 19: ...ll with testing fluid bleeding off any air within the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to 10 000 psi Maximum Working Pressure...

Страница 20: ...7 PTF 1 BALL CUP 29 801 0234 V90 1 O Ring B S Size 234 30 802 2977 H80 2 PISTON T SEAL 2 00 31 802 2183 H80 1 PISTON T SEAL 3 250 33 801 0210 V90 12 O Ring B S Size 210 34 801 0223 V90 6 O Ring B S Si...

Страница 21: ...User Manual Greasehead 145 2884 HV0 OPS 2884 Rev E 17 Figure 6 Grease Head Assembly 1 VIEW E VIEW E...

Страница 22: ...User Manual Greasehead 145 2884 HV0 OPS 2884 Rev E 18...

Страница 23: ...User Manual Greasehead 145 2884 HV0 OPS 2884 Rev E 19 Figure 7 Grease Head Assembly 2...

Страница 24: ...15 O Ring B S Size 119 801 0225 V90 1 O Ring B S Size 225 801 0210 V90 12 O Ring B S Size 210 801 0223 V90 6 O Ring B S Size 223 Table 5 Redress Kit Part No RDK 2884 HV0 8 1 1 Individual Items Individ...

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