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GC9642

8-13

Repair instructions

 

Due to the high wattage of the iron, only the specified cord set must be used.

 

Should damage be observed on the 

CORDSET 43

, it must be replaced.  Continued usage is not allowed.

 

If 

STAND BOTTOM ASSY 50

 is provided without type plate information eg. Type number, voltage etc.  When replacing the 

Stand Bottom Assy, engrave the type number & voltage on the type plate with a sharp object.

 

After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation 

as laid down & officially established at this moment.

 

The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate 

temperature

Check the soleplate temperature is within IEC requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-
point

==

Minimum

Maximum

120

143

All fabric types

2. Leakage 

current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. 

Water leakage / Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, variable steam, SOS, ASO etc is working 

properly.

4. Loose 

part

Check that there are no loose parts eg. Extra screws in the product that can cause short-circuit or product malfunctions.

5. 

Fuse open circuit

 

When replacing fuse, to also service the water tubes which is probably choked with calc.

6. Self-Check 

mode

6.1.  Introduction of Self-Check mode

Self-Check mode is 

NOT

 an exhaustive diagnosis, but a quick preliminary check on all the hardware function.

Further test and troubleshooting may still be required by Service Center to identify the root cause.

6.2.  Before start Self-Check mode, please do the following checking

1.  Make sure Soleplate is cold (< 100 °C)

2.  Make sure Boiler is cold (< 100 °C)

3.  Make sure Boiler is empty 

4.  Water tank with water above min mark

5.  Water tank is NOT attached to the system

6.  Power meter in place to monitor system power

Содержание GC9642

Страница 1: ...delicates like silks Water tank capacity 1800 ml Filling and emptying water Detachable water tank Extra large filling hole Refill any time Heat up time 2 min Ultra light and comfortable Safety auto off Storage solution Carry lock Cord freedom swivel 180 degree cord freedom Low water alarm Cord storage Cord storage compartment Power cord length 1 8 m Hose storage hose storage compartment Hose lengt...

Страница 2: ... E1 E2 Remove GROMMET 7 Remove Screw F1 F2 Remove CORD CLAMP 9 Disconnect All wire connection Remove RUBBER BUNG 11 Remove RYTON RING 12 Remove Mica sheet Remove Screw G1 G2 G3 G4 Remove CHASSIS 10 Remove SOLEPLATE ASSY 13 Remove Screw H1 Remove Thermistor FRONT LOCK SLIDER SPRING 16H FRONT LOCK CATCH SPRING 16G Remove Screw J1 J5 Remove Tray Remove FRONT LOCK SLIDER SPRING 16H Remove Lock assy Re...

Страница 3: ...LL SENSOR PCBA ASSY 22 Remove PUMP SURPPORT 28A 18B Remove CORRUGATED ELBOW TUBE 27 Remove Inox clamp Remove Hose clip Remove BRAIDED RUBBER HOSE 33 Remove PUMP ASSY 26 SAFETY CAP 38B SAFETY VALVE 38A E VALVE 37 RINSE CAP ASSY 42 SPACER TOP 46 SPACER BOTTOM 47 BOILER ASSY 36 Remove SAFETY CAP 38B Remove SAFETY VALVE 38A Remove E VALVE 37 Remove Hose clip Remove BRAIDED RUBBER HOSE 33 Remove Screw ...

Страница 4: ...6 61591 PCBA holder 22 4239 021 87391 Hall sensor PCBA assy 23 4239 021 87382 IU board PCBA assy 24 4239 021 88481 Button frame 25 4239 021 88491 Power button 26 4239 021 86591 Pump assy 27 4239 015 61551 Corrugated elbow tube 28A 4239 015 61631 Pump support inlet 29 4239 015 59321 Return tube 30 4239 015 61571 Inlet support seal 31 4239 021 88461 Inlet coupling plate 32 4239 026 61601 Inlet coupl...

Страница 5: ...GC9642 5 13 G3 C1 B4 B2 B1 B3 A1 H1 G4 G1 E1 F1 F2 E2 D1 D2 G2 10 7 1 2 5 8 14 11 12 9 4 6 13 Exploded view Iron ...

Страница 6: ...A4 A5 A6 A7 A8 A10 A9 G1 G2 G3 E2 E1 H3 M1 M2 L3 J2 C1 C2 C4 C5 B1 F1 F2 B2 C3 J5 K3 K4 K2 16G 20 24 26 30 45 29 38A 40 36 48 15 27 37 38B 46 22 21 Front lock bracket 31 42 49 50 44 32 25 16H 18B 51 28A 17 19A 19C 19 19B 33 23 47 39 Exploded view Stand ...

Страница 7: ... 9 2025 100nF 50V 1206 2026 100nF 50V 0805 2024 100nF 50V 1206 3038 3k6 1 1206 3035 1k 0805 3036 4k7 1206 9016 1 Header 3 3 2 8011 BAS16 8012 BAS16 8016 BAS16 3048 47k 5 1206 1 PD7 AD15 21 ZCD PA2 AD2 DAC0 4 Boiler Temp1 PA1 AD1 5 Boiler Temp2 PA4 AD4 2 Comms In PC6 10 PC7 9 Water Level PD2 AD10 26 Tank Empty PD4 AD12 24 Pwr LED PA3 AD3 DAC1 3 SG Temp PC0 SDA 16 Iron LED 2013 220pF X1 2012 22pF 50...

Страница 8: ... leakage current between LIVE NEUTRAL EARTH IEC requirement is that at 230 V supply the EARTH leakage current must be less than 0 75 mA 3 Water leakage Functionality Check that there is no water leakage from any part of product during operation Check that the functionality of the product product dependent eg Steaming variable steam SOS ASO etc is working properly 4 Loose part Check that there are ...

Страница 9: ... 3 sec Enter Self Check mode successfully Turn off mains power Unplug in mains cord Tank empty LED turns on YES NO Wait for at least 5 sec Press steam trigger twice within 1 sec before tank empty LED turns off Entered Self Check mode YES NO If fail to enter Self Check mode could be due to 1 No power to PCBA 2 Buttons malfunction 3 Steam trigger malfunction 4 Timing incorrect Refer to Trouble shoot...

Страница 10: ...er slow Power LED blue Tank Empty LED amber slow blink alternately Turbo LED white On ECO LED green fast blink Turn on Iron heater for 2 sec if iron is cold Check iron temperature sensing circuit Turbo LED white and Tank Empty LED amber slow blink alternately ECO LED green remains On Power LED blue On System activities Iron LED blue slow blinks Power LED blue Turbo LED white slow blink alternately...

Страница 11: ...power does not show in the power meter fault could be due to Boiler is too hot cool down and try again Boiler fuse or heating element Open Circuit check resistance between Boiler Live and Neutral signal Power PCBA check by test another board a b c 1 Boiler temperature sensing circuit error fault could be due to 1 E valve does not open when steam trigger is pressed If iron LED still keeps blinking ...

Страница 12: ...GC9642 12 13 Repair instructions 7 Lock assy disassembly advise Step 1 Use a screw driver to lift up the spring in the lock assy Step 2 Remove the lifted spring Step 3 Slide and lift up the lock assy ...

Страница 13: ...GC9642 13 13 8 History Record Added in Section 6 under Repair instruction on Aug Revised Section 6 added in Section 8 under Repair instruction on Oct ...

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