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Philadelphia Scientific®

 

 iBOS® Lite Installation Manual 

Page 3 of 12 

 

1. Introduction 

1.1 System Overview 

This manual will give you all the information you need to install the iBOS® Lite battery room management 
system. Once installed, this system will help create a smooth running battery room.  Before getting into all 
the details of installation, a quick overview of how the system works may be helpful. 
 
iBOS® Lite saves money in your warehouse or DC by eliminating waste and increasing productivity. 
Changing batteries on an electric forklift truck can be a confusing, time consuming process that, when done 
incorrectly, leads to shortened battery run times and battery life. iBOS® Lite provides a simple, cost-
effective solution that takes the guesswork out of choosing the proper battery.  The proper battery is the 
one that is fully charged and the most cooled down. You find it by following the blue light.  iBOS® Lite 
manages up to 50 chargers for each battery type and uses easy-to see pick lights to provide clear direction 
on which charged battery to select. 
 
The system saves money in three ways: 
 

1.  Faster battery changes. 
2.  Less frequent battery changes. 
3.  Longer lasting batteries, reducing the frequency of battery purchases. 

 

1.2 Organization of this Manual 

This manual has been divided into sections for each of the stages of an installation project: 
 

  Section 2 

– System components 

 

  Section 3 

– Pre-Installation 

 

  Section 4 

– Installation 

 

  Section 5 

– Operation and Sentinel™ Status 

 

  Section 6 

– Final Inspection and Testing 

 

  Section 7 

– Troubleshooting  

 

  Appendix A 

– Instructional Placards 

 

1.3 Contact Information 

Philadelphia Scientific LLC               
207 Progress Drive           
Montgomeryville, PA 18936          
USA                                              
Phone: 215-616-0390                    
Fax: 215-616-0500                      
Email: [email protected] 

Philadelphia Scientific UK Ltd.  
Atlas Mill                             
Bolton BL14LB                          
United Kingdom                                
Phone: +44 (0) 1204-467777        
Fax: +44 (0) 1204-493300               
Email: [email protected] 

Philadelphia Scientific-
Asia/Pacific                    
2/17 Norman Street                  
NSW, 2225                         
Australia                       
Phone: +61 2 8004-2447            
Fax: +61 2 9012-0383            
Email: [email protected] 

 
 
 
 

Содержание IBOS Lite

Страница 1: ...DOC0025 Installation Manual iBOS Lite Updated October 2019 Version 1 4 ...

Страница 2: ...6 4 1 Controller 6 4 2 Voltage Confirmation Check 6 4 3 Sentinel Install 6 4 4 Mounting Sentinel 6 4 5 Connect Sentinel Flexi Tap to Charger DC Cable 6 5 Operation and Sentinel Status 8 5 1 Operation 8 5 2 Sentinel Status 8 5 2 1 Green LED Communication status 8 5 2 2 Amber LED Charging status 8 5 2 3 Blue LED Termination status 8 5 2 4 Red LED Bad communication cable 8 6 Final Inspection and Test...

Страница 3: ...OS Lite manages up to 50 chargers for each battery type and uses easy to see pick lights to provide clear direction on which charged battery to select The system saves money in three ways 1 Faster battery changes 2 Less frequent battery changes 3 Longer lasting batteries reducing the frequency of battery purchases 1 2 Organization of this Manual This manual has been divided into sections for each ...

Страница 4: ...roller BOS CB6300 Includes 1 Operational Placard 2 25ft 7 6m cable w coupler 2 sets 3 Controller 4 AC Adapter w International plugs 100 240 VAC 50 60Hz iBOS Sentinel BOS SU6003 Includes 1 Cable Ties 6 2 Sentinel 3 7ft 2 1m cable Optional Extension Cable with Coupler BOS 143 1 25ft 7 6m cable 2 Coupler ...

Страница 5: ...l per charger in that pool 100 240 VAC 50 60 Hz power source for Controller Optional items Extension cable for gaps greater than 7 2 1 m Two are included with the Controller Kit Wire snips to trim cable ties Prep Determine where to mount each Sentinel Take into consideration that it should be located in a place where the user can easily identify the battery to be picked Determine where to mount th...

Страница 6: ...see 2 blue flashes the Controller is set for a 24V pool 4 3 Sentinel Install Open a Sentinel on the slotted side by removing the slotted black end cap Connect the cable provided o Push the cable from the Controller through the concave end cap by squeezing the short ends to help open the gap o Click the cable end into either of the communication sockets tab down and ensure it clicks in securely o T...

Страница 7: ...with a cable tie Finally secure all wires using good wire management techniques Trim all excess from the cable ties Repeat installation for all chargers continuing to connect each Sentinel to the next in a daisy chain format An Operational Placard is included and should be posted in a high visibility area in the battery room or on the central charger to help users understand the LED flash patterns...

Страница 8: ...ned battery voltage Flashing Fast Sentinel is not registered with the Controller yet 5 2 2 Amber LED Charging status Off No battery connected Solid Battery is connected Flashing Slow Battery is connected but charger has not started yet Starts flashing in 5 minutes Flashing Fast Sentinel has not seen a battery in 7 days 5 2 3 Blue LED Termination status Off Battery is not at the top of the queue Br...

Страница 9: ...between the Sentinel with the Green LED on and the one with the Green LED off Amber LED does not turn on Walk down the pool and stop the charger before disconnecting the battery Reconnect the battery and observe the amber LED on the Sentinel It should light when the battery is connected If the amber LED does not turn on recheck the Flexi Tap connections to ensure good connections have been establi...

Страница 10: ...nish Battery connected Batería conectada Check Charger Chequear el Cargador Slow Flash Charger didn t start after 5 min Flash Lento Cargador no funcionó despues de 5 min Fast Flash Charger has not seen battery in 7 days Flash Rápido Cargador sin batería por 7 días Pick this Battery Tomar esta Batería Operating Instructions Instrucciones de Operación ...

Страница 11: ... Vérifier le Chargeur Flash Lento Carregador não funcionou depois de 5 min Flash Lent Chargeur n a pas démarré après 5 min Flash Rápido Carregador não conectou a nenhuma bateria depois de 7 dias Flash Rapide Chargeur non connecté à une batterie depuis 7 jours Selecione esta Bateria Prenez cette Batterie Operating Instructions Instructions d Utilisation ...

Страница 12: ...ual Page 12 of 12 2019 Philadelphia Scientific LLC All Rights Reserved Philadelphia Scientific the PS logo and iBOS are registered trademarks of Philadelphia Scientific LLC iBOSworld and Real Time Monitor are trademarks of Philadelphia Scientific E O E ...

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