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LOTUS XS 230 V horizontal continuous mixer / Part 2 Overview, operation and service

Technical data

2.2

Connection values of water

Figure 4: Water connection

Detail

Value

Unit

Operating pressure, min.

2.5

bar

Connection

½

inch

2.3

Operating conditions

Environment

Detail

Value

Unit

Temperature range

2 - 45

°C

Relative humidity, max.

80

%

Duration

Detail

Value

Unit

Max. operating time at a stretch

8

hours

Electrical details

Detail

Value

Unit

Voltage, alternating current 50 Hz

230

V

Power consumption, max.

8.2

A

Fuse protection

16

A

Power input, max.

1.3

kW

Mixer motor speed

280

Rpm

2.4

Sound power level

Guaranteed sound power level L

WA

78 dB(A)

2.5

Vibrations

Weighted effective value of acceleration to which the upper body parts

are exposed <2.5 m/s²

page 11 / 48

Содержание 00246057

Страница 1: ...Ph 50 Hz with AVO 500 Item no 00266950 LOTUS XS 230 V 1 Ph 50 Hz with pressure gauge Item no 00282613 LOTUS XS 230 V 1 Ph 50 Hz for spatula applications Item no 00754070 LOTUS XS r rubber mixing tube...

Страница 2: ...r reproduction of this document exploitation or communication of its contents are prohibited unless expressly autho rised Violations may lead to damage compensation All rights are reserved in the even...

Страница 3: ...ion by machine operator 25 5 3 Preparing the machine 25 5 3 1 Risk of injury due to rotating dosing shaft 25 5 3 2 Positioning machine 26 5 3 3 Connecting the power supply 26 5 3 4 Connecting the wate...

Страница 4: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Table of contents 8 Disposal 45 9 Assembly instructions 46 page 4 48...

Страница 5: ...e device is given to third parties also include the operating manual The figures in this manual are for presentation purposes of facts not necessarily to scale and may slightly differ from the actual...

Страница 6: ...source of the hazard Information on possible consequences of disregarding the hazard Measures to avert the hazard Danger sign Signal word Significance Danger Death or serious injury will occur if you...

Страница 7: ...irective 2000 14 EC Internal production control as per article 14 paragraph 2 in connection with annex V This declaration only refers to the machine in the state in which it has been placed on the mar...

Страница 8: ...se of fitting block The fitting block has been designed and constructed only for the intended use described below NOTE Application range Primary use for water and neutral non adhesive liquids Also sui...

Страница 9: ...re to the usage directives of the material manufacturer Strictly follow all instructions in this operating manual We accept no responsibility for damages caused by improper or unau thorised use The op...

Страница 10: ...0 500 513 1 218 635 1 010 1 150 Figure 3 Dimension sheet in mm Detail Value Unit Empty weight approx 66 74 kg Length 1 218 1 240 mm Width 500 635 mm 513 mm Height 1 010 1 150 mm Maximum grain size 4 m...

Страница 11: ...Temperature range 2 45 C Relative humidity max 80 Duration Detail Value Unit Max operating time at a stretch 8 hours Electrical details Detail Value Unit Voltage alternating current 50 Hz 230 V Power...

Страница 12: ...there is danger to life from falling parts or uncontrolled swinging parts Therefore Never step under suspended loads Observe the instructions regarding the provided anchorage points Do not attach to...

Страница 13: ...ked in accordance with the transport conditions to be expected Only environmentally friendly materials were used for the packaging The packaging should protect the individual components until the asse...

Страница 14: ...t and frame 3 Remove the support feet from the frame 3 5 Transporting a running machine CAUTION Danger of injury from discharged mortar Injuries to face and eyes can occur Therefore Before opening the...

Страница 15: ...11 Figure 6 Table of the assembly groups 1 Protective grille with sack opener 2 Motor cover 3 Mixer motor 4 Material hopper 5 Water manifold 6 Water inlet 7 Support foot with wheel 8 Wheel 9 Support...

Страница 16: ...special tamper proof mortar outlet is designed without deep drawn outlet connection so that a down stream PFT feed pump or mortar bucket can be pushed underneath without difficulty Furthermore the sma...

Страница 17: ...nd service Description 4 4 1 Material hopper with frame Figure 7 Material hopper assembly Material hopper with frame and gear motor 4 4 2 Mixing tube Figure 8 Steel mixing tube assembly Steel mixing t...

Страница 18: ...ter connection from water supply 4 Water to mixing tube 5 Needle valve water quantity 6 7 Figure 12 Water tap assembly Water manifold for LOTUS XS item no 00266950 1 Pressure booster pump 2 Water conn...

Страница 19: ...om water supply 4 Needle valve water quantity 5 Water to the mixing tube or flow meter 6 Flow meter 4 5 Connections 1 Figure 15 Power connection 1 Power supply connection 2 Figure 16 Water connection...

Страница 20: ...5 mm BLA 2 16 A 25 m 230 V 1 Ph Item no 20423400 Water hose air hose DN19 Geka Geka 40 m Item no 20212100 Water pump as standalone suction pump AV 1000 with integrated pressure cut off and flow monit...

Страница 21: ...view operation and service Description Water hose air hose DN12 Geka Geka 5 m Item no 20211100 Spray nozzle DN19 3 4 Geka Item no 20215700 TROLLEY tipping trolley Item no 00535699 Conversion kit for L...

Страница 22: ...tinuous mixer Part 2 Overview operation and service Description Conversion kit for LOTUS XS spatula application Item no 00767144 Conversion kit for LOTUS XS from steel mixing tube to rubber mixing tub...

Страница 23: ...t 2 Overview operation and service Description Retrofit kit for water flow meter 100 1 000 l h for Lotus XS Item no 00514763 You can find further accessories on the internet at www pft net or from you...

Страница 24: ...ps according to the instruc tions in this user manual Prior to starting your work ensure that all components are complete and undamaged Prior to starting your work ensure that all covers and protectio...

Страница 25: ...l and safety devices as well as the proper fitting of the protection devices The safe working condition of construction machinery has to be checked by the machine operator during operation If the safe...

Страница 26: ...The machine is adjustable in height 1 Press the stand spring 1 and adjust the machine to the respective height 1 010 or 1 150 mm 5 3 3 Connecting the power supply Figure 22 Connect power supply 1 Onl...

Страница 27: ...ner screen in the water inlet 1 is clean 2 Check whether the strainer screen in the water inlet of the booster pump 2 is clean Strainer screen for Geka coupling Item no 20152000 3 Clean the water hose...

Страница 28: ...damage 5 3 5 Setting pressure reducer 1 Figure 28 Setting set for pressure reducer 2 4 6 5 7 3 Figure 29 Setting pressure reducer NOTE The adjustment range of the pressure reducer is 1 9 bar at maximu...

Страница 29: ...in the mixing operation results in a slight irregularity in the consistency of the material This irreg ularity normalises by itself as soon as the machine has been working for a short while Therefore...

Страница 30: ...e emergency permits inform the competent authorities 8 Assign specialised personnel with the troubleshooting After the rescue operations WARNING Danger to life from premature reactivation On reactivat...

Страница 31: ...you are not hit by the mortar being discharged 5 7 Interruption of work NOTE Generally the setting times of the materials to be processed must be observed Pay attention to outside temperature when do...

Страница 32: ...he machine is equipped with a restart interlock In case of a power failure this must be started as follows 3 Press the green ON pushbutton 1 5 10 Measures in case of risk of frost CAUTION Damage by fr...

Страница 33: ...after cleaning 5 12 2 Secure against restarting WARNING Danger to life from unauthorised restarting When working with the machine there is the risk that the energy supply is switched on without author...

Страница 34: ...when removing and installing it 5 12 3 1 Cleaning the mixing tube and mixing shaft 1 2 Figure 40 Cleaning the mixing tube and mixing shaft 1 Thoroughly clean the mixing tube 1 and mixing shaft 2 2 If...

Страница 35: ...ed mixing shaft to the dosing shaft 5 Wipe of any excess grease 6 Push the mixing tube over the mixing shaft and close the bayonet lock on the material hopper 5 12 4 Cleaning the material hopper 2 1 F...

Страница 36: ...e fault 5 13 1 Safety Personnel The work for rectification of faults described here can be carried out by the operator unless marked otherwise Some works must be carried out only by specially trained...

Страница 37: ...solenoid valve defective Replace cable to solenoid valve Service technician Mixing motor defective Replace the mixing motor Service technician Mixing motor does not start Connection cable defective C...

Страница 38: ...to severe injuries or considerable property damage Prior to starting the works ensure that there is enough space to carry out the works Ensure order and safety at the assembly site Unat tached compon...

Страница 39: ...estarting WARNING Danger to life from unauthorised restarting When working with the tool there is the risk that the energy supply is switched on without authorisation This poses a danger to life for t...

Страница 40: ...nt mainte nance Interval Maintenance work To be carried out by daily Clean replace the strainer screen in the water inlet Operator 6 4 Maintenance work In the event that increased wear is detected dur...

Страница 41: ...w connections for secure fit 2 Check if all previously removed safety systems and covers are properly reinstalled 3 Ensure that all tools materials and other equipment used have been removed from the...

Страница 42: ...inspection category to access all rele vant inspection documents 6 7 Spare parts lists DOCUMENT CENTRE The spare parts lists for the machine can be found on the Internet at www pft net Open the Docume...

Страница 43: ...Therefore Prior to starting the works ensure that there is suffi cient space Carefully handle components with sharp edges Ensure order and cleanliness at the working place Loose components and tools...

Страница 44: ...applicable work safety and environmental protection regula tions Prior to starting the disassembly Switch off device and secure against restarting Disconnect the entire energy supply from the machine...

Страница 45: ...nts Dispose of remaining components sorted according to the type of material NOTE Environmental damage due to incorrect disposal Electrical scrap and components lubricants and other process materials...

Страница 46: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Assembly instructions 9 Assembly instructions page 46 48...

Страница 47: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Assembly instructions page 47 48...

Страница 48: ...S AT YOUR SITE Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Telephone 49 9323 31 760 Fax 49 9323 31 770 Technical hotline 49 9323 31 1818 info pft net ww...

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