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Pfeuffer Sortimat K3, Руководство по эксплуатации

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Safety 

 

12 | 40 

Operating instructions Sortimat | Edition 1 

Instructed person 

A person who has been instructed and, if necessary, trained by a 

specialist operator

 regarding the tasks 

assigned to him/her and the possible dangers in the event of incorrect conduct, and who has also been 

instructed regarding the necessary protective devices and protective measures. 

Specialist operator 

An individual who, due to his/her relevant specialist training and/or experience, is capable of recognizing 

risks and avoiding dangers that may occur during use of the product. 

(Definition according to DIN EN 82079-1:2013-06) 

Obligations on the owner 

 

In the European Economic Area (EEA), national implementation of the framework 

directive 89/391/EEC and corresponding individual directives, in particular the directive 

2009/104/EC concerning the minimum health and safety requirements for the use of 

work equipment by workers at work, as amended, are to be observed and adhered to. 

In addition, he/she must comply with the local legal requirements on: 

 

Safety of personnel (accident prevention regulations) 

 

Accident prevention regulation  DGUV

1

 Regulation 3 (previously BGV A 3)  "Electrical systems and 

equipment" 

 

Safety of work equipment (protective equipment and maintenance) 

 

Permitted noise load (depending on the site and time of day) 

 

Product disposal (waste legislation) 

 

Material disposal (waste legislation) 

 

Cleaning (cleaning agents and disposal) 

 

Hazardous substances (in Germany TRGS

2

 555 apply) 

 

Environmental protection regulations 

Electrical connections 

 

The SORTIMAT is only allowed to be connected to a socket earthed in accordance with 

the regulations, using a protective conductor. 

Illuminance 

 

The owner must ensure that there is adequate and homogeneous illumination in all 

areas. 
At least 300 lux is recommended (maintained illuminance). 
In Germany, ASR

3

 A3.4 applies (lighting). 

 

 

                                                           

1

 

DGUV  =  Verband der Deutschen Gesetzlichen Unfallversicherung = Association of German Statutory Accident Insurance 

2

 

TRGS  =  Technische Regel für Gefahrstoffe = 

Technical rules for hazardous substances

 

3

 

ASR  =  Technische Regeln für Arbeitsstätten = Technical rules for work places 

Содержание Sortimat K3

Страница 1: ...euffer GmbH Flugplatzstra e 70 97318 Kitzingen GERMANY Phone 49 9321 9369 0 Fax 49 9321 9369 50 info pfeuffer com Edition 1 26 09 2018 www pfeuffer com Translation of the original operating instructio...

Страница 2: ...document is not allowed to be communicated or duplicated utilized without express permission which also applies to communicating its content Offenders are liable to the payment of damages All rights...

Страница 3: ...MAT 11 2 3 Operating and maintenance personnel 11 2 4 Safety measures to be carried out by the owner 11 2 5 General safety notes 13 2 6 Safety tests 13 2 7 Residual dangers in connection with the SORT...

Страница 4: ...8 Correction table 25 7 8 1 Examples for using the correction table 26 8 Maintenance and cleaning 26 8 1 Cleaning 26 8 2 Maintenance 27 8 2 1 Lifting off the sieve stack 27 8 2 2 Replacing sieves 28 8...

Страница 5: ...gned for the aforementioned purpose Any other use beyond this definition or conversion of the system without written consultation with the manufacturer is regarded as not in accordance with the design...

Страница 6: ...ery General principles for design Risk assessment and risk reduction DIN EN 60204 1 2006 Safety of machinery electrical equipment of machines part 1 General requirements DIN EN 61010 1 2011 Safety req...

Страница 7: ...ilure to comply Measure to guard against the danger DANGER This is a warning about a highly dangerous situation that will lead to serious or fatal injuries WARNING This is a warning about a dangerous...

Страница 8: ...of the housing next to the power socket for C19 C20 couplers It is important for all questions to specify the correct type designation serial number and year of manufacture Only in this way will rapid...

Страница 9: ...and also serves as the EMERGENCY OFF function It is located on the top of the device The connection for the mains cable C19 C20 coupler is located at the rear In an emergency switch off the SORTIMAT...

Страница 10: ...on Figure 1 Position of safety spring during operation Figure 2 Position of safety spring when sieve stack is set up CAUTION Bruises and cuts on hands and fingers Make sure that the safety spring is a...

Страница 11: ...t immediately to the owner any changes that take place on the SORTIMAT which impair safety 7 The operating personnel must be provided by the owner with appropriate protective equipment in accordance w...

Страница 12: ...addition he she must comply with the local legal requirements on Safety of personnel accident prevention regulations Accident prevention regulation DGUV1 Regulation 3 previously BGV A 3 Electrical sy...

Страница 13: ...equipment is in compliance with the technical documentation Continuous connection of the protective earth system Insulation resistance tests Voltage tests Protection against residual voltages Function...

Страница 14: ...30 VAC 50 Hz or 115 VAC 60 Hz Additional operating voltages available on request Power consumption 40 VA Number of phases 1 ph PE Protective earth conductor PE yellow green in the mains cable Internal...

Страница 15: ...to dispatch however it is not possible to exclude the risk of damage during transport Incoming check Check for completeness with reference to the delivery note In case of damage Check the delivery for...

Страница 16: ...s attached at the sides Note that the weight is approx 27 kg Open the packaging with the sieve stack Remove the both PE foam padding at the side Lift the sieve stack out carefully Move the SORTIMAT to...

Страница 17: ...e tie 8 Safety spring locking unit Carefully unpack the SORTIMAT see chapter 4 4 The sieve stack incl sieve cleaning device are supplied separately by Pfeuffer GmbH This is because of the sensitivity...

Страница 18: ...e back and forth movements of the sieve stack Do not set up the SORTIMAT close to apparatus devices that are sensitive to vibration Make sure there is an adequate distance to all sides so that no heat...

Страница 19: ...he built in timer coding switch 1 to 9 minutes A standard sieving time of 3 minutes is recommended for sorting cereals Press the start button The SORTIMAT separates the sample into individual fraction...

Страница 20: ...es off automatically after the set sorting time 7 1 3 Coding switch sorting time Use the coding switch to set the required duration of sorting 1 9 minutes 7 2 Sample preparation measures NOTE Select a...

Страница 21: ...et only for fill analysis Wheat 3 5 2 0 1 0 Rye 3 5 1 8 1 0 Rape 3 0 2 8 o 1 8 2 0 o 1 0 2 0 o is better than 1 8 o Peas 8 0 o 6 5 6 0 o 3 0 o Beans 8 0 o 6 5 6 0 o 3 0 o Horse beans Sorting not possi...

Страница 22: ...approximate weighing of 100 g 7 4 Filling the sample 1 2 3 Check whether the slide is closed at the side Open the cover Shake out the sample onto the uppermost sieve Close the cover 7 4 1 Using broke...

Страница 23: ...ding strip Attach the clamping bracket to the holding strip using the supplied screw washers and nuts as shown in the figure above Open the cover no 6 Insert the selecting device into the opening in t...

Страница 24: ...n LED lights up The SORTIMAT switches off automatically after the set sorting time Switch the SORTIMAT off using the main switch 7 6 Emptying the sample Figure 9 Tipped sieve stack Push the drawer wit...

Страница 25: ...ions and produced the following correction table for brewing barley All information is subject to change See chapter 7 8 1 for application examples Moisture in Multiplier 10 5 0 68 11 0 0 72 11 5 0 77...

Страница 26: ...he housing and inappropriate operation will invalidate the warranty To ensure trouble free operation it is essential for the SORTIMAT to be cleaned and maintained at regular intervals DANGER Touching...

Страница 27: ...ne spray m Sieves Check the sieves for contamination and stuck grains Clean the sieves with the cleaning brush a soft hand brush or compressed air m Pfeuffer GmbH recommends that the SORTIMAT should b...

Страница 28: ...ignation 1 Slide 2 Holding screw with knurled nut 3 Plexiglas cover 4 Filling cover 5 Securing hook 6 Pull handle 7 Stop spacer 8 Upper sieve frame with barley 2 8 mm slit hole 9 2nd sieve frame with...

Страница 29: ...he sieve frame Remove the sieve Insert the new sieve into the sieve frame with the smooth side and the embossed number facing upwards Screw the sieve on tightly with the two Phillips head countersinki...

Страница 30: ...ing bracket Unscrew the Allen screw 2 5 mm on the wheel approx 1 turn Pull the old spring bracket out of the shaft and the rubber roller Insert the new spring bracket Tighten the Allen screw firmly ag...

Страница 31: ...nction test Sub assembly Interval in one shift working Normal function tests w m y y y Main switch ON OFF X Mains cable and connection X Labels and warning notes in place and legible by visual inspect...

Страница 32: ...ins switch defective The mains cable is not firmly connected Test and replacement by an electrician see chapter 8 2 4 Check all plugs are firmly seated The SORTIMAT does not start up after the start k...

Страница 33: ...ange the damaged spring brackets see chapter 8 2 3 Dismantle the sieve stack clean the sieve cleaning device see chapters 8 2 3 and 8 1 If necessary oil the moving parts with a small drop of precision...

Страница 34: ...properties of the SORTIMAT being negatively impaired Pfeuffer GmbH cannot be held liable for damage attributable to the use of non genuine parts and non genuine accessories Standard parts can be obtai...

Страница 35: ...3160 2402 Pull handle K5 3160 2404 10 Stop spacer K3 1x K4 K5 2x 3160 2401 Cushioning disk K3 2x K4 K5 4x 3135 2400 11 Sieve frame complete 2440 0150 12 Tilting frame complete 2440 0150 13 Spring for...

Страница 36: ...40 0021 Broken and round grain separating device for barley and rye 2440 0020 Clamping bracket for separating device 3175 2410 Collecting tray for separating device 3110 2410 Collecting tray for malt...

Страница 37: ...personnel Disconnect the mains plug before you start dismantling The SORTIMAT must be disposed of in accordance with the applicable local environmental regulations Waste Electrical and Electronic Equi...

Страница 38: ...hole widths to be tested Select about 40 sieve holes see diagram for 2 5 mm sieve with 29 x 11 holes 44 selected Position the sieve plate vertically and clamp it in the clamping fixture Insert the mea...

Страница 39: ...ves Technical requirements and testing Part 2 Test sieves of perforated metal plate Nominal hole width as embossed mm specified tolerance mm Actual hole widths 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1...

Страница 40: ...r Test material e g brewing barley Sorting test Sieve Hole width in mm 1st test Residue 2nd test Residue 3rd test Residue Nominal residue Average value Difference 1 2 3 4 5 The tester confirms that th...

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