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Disruptions – causes and rectification 

 

34 | 40 

Operating instructions sample cleaner SLN 4 | Revision 4 

 

8.4

 

General maintenance instructions 

Check 

Interval 

Correct and secure position of the gear motor and the torque transfer elements 

½ j 

Wear and tear of the gear motor and the torque transfer elements 

½ j 

Functionality of limit switch system 

½ j 

Correct and secure position of protective cladding 

Unusual noises: Rattling, rumbling or grinding 

 Reference to wear of parts (refer to list of 

spare parts 

chapter 0

) 

Worn-out parts must be replaced by skilled personnel only. 

8.5 

Check 

After the work has finished, check: 

 

The completeness of the work carried out. 

 

That there are no tools in the machine. 

 

The wiring in the switch box for breaks, chafe marks or burns. 

 

The covers or insulations for damages. 

 

Close the cover of the gear box. 

 

A function of all assemblies in setting or manual mode. 

 

The safety equipment for proper functioning. 

 

If all the functions are error-free, the machine is handed over to the operator. 

NOTICE

 

After cleaning, maintaining or replacing the worn-out parts, check whether the safety 

equipment is functioning. 

9

 

Disruptions  – causes and rectification 

 

The references about possible malfunctioning stated in this chapter are explained in 

such a way that they are understood by skilled personnel from electric/electronic or 

mechanical/ maintenance departments. 
These personnel must be provided with corresponding tools and testing equipment. 
If the stated measures are not successful, please contact Pfeuffer GmbH. 
Correct information of type designation, serial number and year of manufacture is 

important for all queries; this ensures fast processing. 

 

The deactivation procedure must be carried out before cleaning, maintaining or 

repairing the machine! (refer to 

chapter 2.9

) 

 

 

Содержание SLN 4

Страница 1: ...ructions Pfeuffer GmbH Flugplatzstra e 70 97318 Kitzingen GERMANY Telephone 49 9321 9369 0 Telefax 49 9321 9369 50 info pfeuffer com Revision 4 15 12 2020 www pfeuffer com Translation of the original...

Страница 2: ...ent is not allowed to be communicated or duplicated utilised without express permission which also applies to communicating its content Offenders are liable to the payment of damages All rights reserv...

Страница 3: ...ociated with the machine 11 2 4 Operating and maintenance personnel 11 2 5 Safety measures to be implemented by the operating company 12 2 6 General safety instructions 13 2 7 Safety tests 13 2 8 Resi...

Страница 4: ...ve 27 7 4 2 2 Sieve sand sieve 28 7 4 3 3 and 4 Grading sieve 28 7 5 Recommended sieves and settings 30 8 Maintenance and cleaning 31 8 1 Cleaning 31 8 1 1 Motor 31 8 1 2 Deawner 32 8 2 Lubrication 33...

Страница 5: ...anufacturer shall not be liable for the resulting damage Damage caused by such an unintended use is at the sole risk of the operator The machine is allowed to be operated only if it is ensured that al...

Страница 6: ...e Machine DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 60204 1 2006 Safety of machinery electrical equipment of machines part 1 Gen...

Страница 7: ...categories of danger notes and explanations of symbols Pictogram SIGNAL WORD Type of danger and its source Possible consequence of failure to comply Measure to guard against the danger DANGER This is...

Страница 8: ...fication The information provided in these Operating Instructions apply only for the machine whose type designation is specified on the title page The identification plate with the type designation is...

Страница 9: ...EMERGENCY STOP device In case of an emergency disconnect the sample cleaner from the electrical power supply Secure the plug suitably against unauthorised re plugging by placing it where it can remain...

Страница 10: ...operation sample cleaner SLN 4 is protected against interference affecting the machine using protective caps Figure 1 Overview Protective caps Item Name 1 Left sidewall 2 Rear wall 3 Right sidewall 4...

Страница 11: ...tely 60 65 cm For this a suitable base frame is necessary so that the operating personnel can access the collecting pans ergonomically Hazard area The entire area of one metre around the machine is da...

Страница 12: ...sioning maintenance and cleaning disruptions causes and their rectification and dismantling and disposal The chapters delivery transport and storage installation and commissioning maintenance and clea...

Страница 13: ...ns before starting with the cleaning operation 3 Do not let the device get wet during transport storage cleaning and operation 4 Make sure that you only use the sample cleaner when it is in a defect f...

Страница 14: ...Make sure that water vapour or dust cannot enter the electronic area when cleaning 3 Technical data Sample cleaner SLN 4 Cleaning and grading all grain crops Sample quantity approximately 1 kg Materi...

Страница 15: ...tion bag and dust collection bag holder You can find the respective item numbers in chapter 10 4 2 Transport and packaging Systems and machines of Pfeuffer GmbH are carefully checked and packaged befo...

Страница 16: ...ck must be constructed according to the weight of the transport unit The driver must be authorized to drive the forklift truck Lashing Move the forks of the forklift truck between or under the pillars...

Страница 17: ...e sample cleaner SLN 4 in the carton using a sack barrow Figure 4 Transport with sack barrow Push a transport pallet behind the carton pay attention to the weight specification Turn the carton over su...

Страница 18: ...cyclone The distance between the air outlet and the suction hood must be at least 400 mm so that the aspiration effect is not affected CAUTION Dust warning Due to the nature of the samples increased...

Страница 19: ...particles 5 ON OFF control switch 18 4 Grading sieve 6 Locking latch for filler cap 19 3 Grading sieve 7 Control switch Open the bottom of the deawner 20 Sand sieve 2 Sieve 8 Potentiometer Deawner tim...

Страница 20: ...ter freely selectable between 0 and 80 s The light dirt such as dust is extracted by the aspiration process and deposited by the cyclone in the dust collection bag The sample proceeds via the straw si...

Страница 21: ...ements Item Name 1 Air regulation 2 ON OFF control switch 3 Control switch for manually opening the deawner base 4 Potentiometer 5 Locking lever for deawner base 6 Outlet regulation 7 1 1 Potentiomete...

Страница 22: ...d to guarantee an even distribution of the grain across the sieves 1 smallest opening gap more flow time 15 largest opening gap short flow time Make sure that different opening gaps are selected for d...

Страница 23: ...ed Press the lever down The small corn goes into the front collecting pan under the fourth grading sieve Figure 10 Lateral outlets Item Name 1 Lever with spring 2 Lateral outlet of third grading sieve...

Страница 24: ...mbH recommends placing the sieves according to the table given in chapter 7 5 Tare a collection pan on a pair of scales and fill it with approximately 1 kg raw material All the collecting pans PVC are...

Страница 25: ...e of the sieve from above in the sample cleaner through the service openings at the side walls of the sample cleaner The deawner bottom will open automatically at the end of the deawning time o In ord...

Страница 26: ...rading the clean sample now has 850 g top goods and 150 g small grains i e 85 and 15 Result of weighing Sample 1 050 g Waste 50 g 4 8 Top goods 850 g 85 Small grains 150 g 15 7 4 Sieve change In order...

Страница 27: ...ide the new sieve on the sieving tray till the stop It might have to be slightly lifted Pay attention to the mounting position refer to figure 15 Figure 15 Straw sieve mounting position Dimensions 300...

Страница 28: ...ntion to the mounting position refer to figure 17 Figure 17 Sand sieve mounting position Dimensions 300x350 mm Item Name 1 Engraved number 2 Surface not stamped 7 4 3 3 and 4 Grading sieve Pull the Pl...

Страница 29: ...lace the Plexiglas cover on it Pay attention to the mounting positions refer to figure 20 Figure 20 Grading sieve mounting position Dimensions 300x470 mm Item Name A 3 Grading sieve B 4 Grading sieve...

Страница 30: ...sieve Blind sieve 1 0 x 20 mm 3 0 mm 6 1 2 Linseed Without sieve 1 8 mm 2 0 mm Blind sieve 1 8 x 20 mm 2 2 x 20 mm 3 5 1 2 Maize 11 0 mm 12 0 mm Blind sieve 4 5 mm 6 0 mm 15 10 12 Peas Without sieve...

Страница 31: ...ention to local statutory accident prevention regulations Time related factors associated with the execution of the cleansing related and maintenance activities are calculated for single shift operati...

Страница 32: ...ng container CAUTION The deawner could start and lead to hand injuries Pull the mains plug Undo both the screws at the side of the filling container Figure 21 Screws at the filling container Item Name...

Страница 33: ...n is not necessary 8 3 Inspection interval and functional test Assembly Interval during single shift operation Normal functional tests w m j j 1 j 2 j LD Buttons and switches X Mains isolator plug soc...

Страница 34: ...es Close the cover of the gear box A function of all assemblies in setting or manual mode The safety equipment for proper functioning If all the functions are error free the machine is handed over to...

Страница 35: ...ated at the centre under the filling cup Specifications about dysfunctions of the motor and control unit and its causes can be obtained from the respective Operating Instructions of the manufacturer 1...

Страница 36: ...11 2 Flow cup and bag holder As the usual collecting pans are not suitable for larger sample quantities another accessory is necessary for operating the sample cleaner with integrated feed hopper Fig...

Страница 37: ...3115 6999 3 Grading sieve 4 Grading sieve 300 x 470 mm Item number Blind sieve 3115 6997 Triangularly stamped sieve 3115 9510 2 8 mm 3115 7067 3 0 mm 3115 7070 3 5 mm 3115 7076 4 5 mm 3115 7088 6 0 m...

Страница 38: ...according to the local regulations and in accordance with the notes in the manufacturers safety data sheets 14 Glossary Aspiration is the suction of light weight impurities Deawner is a device for rem...

Страница 39: ...of perforated metal plate Test process Figure 25 Diagram for selecting the hole widths to be tested Select about 40 sieve holes see diagram for 2 5 mm sieve with 29x11 holes 44 selected Position the s...

Страница 40: ...sieves Technical requirements and testing Part 2 Test sieves of perforated metal plate Nominal hole width as embossed mm specified tolerance mm Actual hole widths 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

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