Pfeiffer Vacuum MVP 040-2 Скачать руководство пользователя

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Fig. 9:

Individual parts MVP 040-2

Nose on head cover

Head cover, outlet side

Gas ballast valve

Countersink screw

Vacuum connection with 1/4" thread fitting

Diaphragm clamping disk

Sealing rings

Diaphragm pair

Head cover, inlet side

Diaphragm support disk

Hose connection

Spacer disks

Silencer

Housing panel

Compression coupling

Countersunk screws

Sealing rings

Head cover, inlet side

Valves (inlet and outlet)

Housing cover, inlet side

10 O-rings

Valves made from PTFE (white)

11 Cylinder screws

Valves made from FPM (brown)

12 Housing cover, outlet side

O-rings

7.4.1 Dismantling vacuum pump MVP 040-2

Prerequisites

● Vacuum pump vented to atmospheric pressure
● Supply voltage switched off
● Drive motor disconnected from mains and secured against activation
● Vacuum pump cooled

Required tool

● Open-end wrench,

WAF 17

● Open-end wrench,

WAF 20

● Allen key,

WAF 5

Maintenance

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Содержание MVP 040-2

Страница 1: ...OPERATING INSTRUCTIONS EN Translation of the Original MVP 040 2 MVP 070 3 MVP 070 3 C Diaphragm pump...

Страница 2: ...act info pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all mod...

Страница 3: ...Function 17 3 1 1 Drive 18 3 1 2 Pumping system 18 3 1 3 Cooling 18 3 1 4 Gas ballast 18 3 2 Connections 19 3 3 Identifying the product 19 3 4 Scope of delivery 19 4 Transportation and Storage 20 4 1...

Страница 4: ...39 7 6 2 Removing diaphragms from MVP 070 3 C 40 7 6 3 Installing diaphragms for MVP 070 3 C 41 7 6 4 Installing vacuum pump MVP 070 3 C 42 7 7 Checking the final pressure 43 8 Decommissioning 44 9 R...

Страница 5: ...use 29 Tbl 7 Maintenance intervals 30 Tbl 8 Troubleshooting on diaphragm pumps 47 Tbl 9 Spare parts packages 50 Tbl 10 Accessories MVP 040 2 51 Tbl 11 Accessories MVP 070 3 51 Tbl 12 Accessories MVP 0...

Страница 6: ...itch 23 Fig 7 Gas ballast valve 27 Fig 8 Device fuses in terminal box 31 Fig 9 Individual parts MVP 040 2 33 Fig 10 Individual parts MVP 070 3 36 Fig 11 Function of diaphragm key 37 Fig 12 Individual...

Страница 7: ...ersion MVP 070 3 as standard version MVP 070 3 C as corrosive gas version 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Tran...

Страница 8: ...w IP 40 Type 1 S N max 3 8 4 3 m h 100 115 V 50 60 Hz 5 7 A 120 V 60 Hz 4 0 A 200 230 V 50 60 Hz 3 0 A MVP 070 3 2021 07 PK T01 310 xxxxxxxxxx max 1800 1 min 16 4 kg 250W 3 2 UL CSA 61010 1 40 Rating...

Страница 9: ...ter diam tre nominal ECTFE Ethylene chlortrifluorethylene ETFE Ethylene tetrafluoroethylene copolymer FFKM Perfluoroelastomer FPM Fluoropolymer rubber MVP Diaphragm vacuum pump MSL Mean sea level PA P...

Страница 10: ...of damage to property Is used to highlight actions that are not associated with personal injury Instructions to avoid damage to property Notes tips or examples indicate important information about th...

Страница 11: ...on the operating and ambient conditions the surface temperature of the vacuum pump can increase to above 70 C If access to the vacuum pump is unrestricted there is a danger of burns due to contact wit...

Страница 12: ...ue to poisoning in processes with toxic process media If necessary use inert gas to avoid potential contamination If necessary use an extraction line CAUTION Danger of burns on hot surfaces Depending...

Страница 13: ...ol down before carrying out any work Wear personal protective equipment if necessary Risks during disposal WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic p...

Страница 14: ...UL 50E NEMA type 1 Installation altitude max 2000 m above sea level 1 Ambient temperature 10 to 40 Relative humidity of air 85 at T 31 C to max 50 at T 40 C Degree of pollution 2 Overvoltage category...

Страница 15: ...l work Only a trained specialist may carry out mechanical work Within the meaning of this document special ists are people responsible for construction mechanical installation troubleshooting and main...

Страница 16: ...level 3 Customer with Pfeiffer Vacuum service training Pfeiffer Vacuum service technician 2 7 3 Advanced training with Pfeiffer Vacuum For optimal and trouble free use of this product Pfeiffer Vacuum...

Страница 17: ...5 7 8 9 1 6 Fig 2 Design of vacuum pump MVP 040 2 1 Handle 7 Vacuum connection 2 Exhaust with silencer 8 Diaphragm head 1 3 Gas ballast valve 9 Mains switch 4 Interhead connection 10 Voltage selector...

Страница 18: ...the thermic protection switch interrupts the motor current but does not offer a permanent shut down of the motor Once the motor has cooled down the vacuum pump restarts automatically 3 1 2 Pumping sys...

Страница 19: ...cation of the product when communicating with Pfeiffer Vacuum always keep all of the information on the rating plate to hand Learn about certifications through test seals on the product or at www cert...

Страница 20: ...ly sized level surface Transporting the vacuum pump without its packaging 1 Unpack the vacuum pump 2 To protect the inside of the pump leave both protective caps on the connections during transport 3...

Страница 21: ...implementing the touch protection 1 Ensure easy access to mains plug at all times so that the vacuum pump can be disconnected from the supply voltage 2 Place the vacuum pump on a flat horizontal surf...

Страница 22: ...aust gases and vapors freely into the air In processes involving toxic media there is a risk of injury and danger to life due to poisoning Observe the relevant regulations for handling toxic substance...

Страница 23: ...unding for the device After connection work carry out an earthed conductor check NOTICE Risk of property damage from excess voltage Incorrect or excessive mains voltage will destroy the motor Always o...

Страница 24: ...vacuum pump is installed or moved to a different location 2 Disconnect the vacuum pump from the mains 3 Set the required voltage range on the voltage selector switch using a suitable screwdriver Esta...

Страница 25: ...1 bar differential pressure between inlet and outlet otherwise the motor jams and sus tains damage Make sure that the distributor is installed correctly on the diaphragm heads before connecting the v...

Страница 26: ...use inert gas for supplying the flushing gas in order to avoid a potential ignition WARNING Risk of poisoning due to toxic process gases escaping For intake pressures 500 hPa process gas may escape f...

Страница 27: ...led inlet of gas at the flushing gas nozzle leads to sparks generated mechanically following diaphragm rupture hot surfaces or to explosive gas air mixtures in the vacuum system caused by static elect...

Страница 28: ...ng gas connection 4 Bring the vacuum pump to operating temperature before starting the process 5 Continue to operate the vacuum pump approx 30 minutes after finishing the process before switching it o...

Страница 29: ...the vacuum pump for inspection away from the system if necessary NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage pump parts Use only approved cleaning agents to cl...

Страница 30: ...evel 2 We recommend that Pfeiffer Vacuum Service carry out maintenance work at level 2 If the specified intervals are exceeded or if maintenance work is carried out improperly no war ranty or liabilit...

Страница 31: ...intentional re start The device fuses are located in the terminal box and are integrated in a cable Prerequisites Supply voltage switched off Drive motor disconnected from mains and secured against ac...

Страница 32: ...vac uum or leads to bearing damage During disassembly keep the existing spacer disks separate per installation location Reinstall the same number of original spacer disks per diaphragm head Avoid inte...

Страница 33: ...19 Housing panel 7 Compression coupling 20 Countersunk screws 8 Sealing rings 21 Head cover inlet side 9 Valves inlet and outlet 22 Housing cover inlet side 10 O rings 23 Valves made from PTFE white...

Страница 34: ...for each installation location when mounting 5 Inspect diaphragm pair for damage 7 4 3 Installing diaphragms for MVP 040 2 Spare parts required Overhaul kit Required consumables Clean dry cloth Adhes...

Страница 35: ...Tightening torque 12 0 Nm 7 Mount the hose connection 8 Prevent the hose fitting from turning using open end wrench WAF 20 9 Fit fitting with open end wrench WAF 17 7 5 Replacing diaphragms and valve...

Страница 36: ...y voltage switched off Drive motor disconnected from mains and secured against activation Vacuum pump cooled Vacuum pump positioned on its side and supported as necessary Required tool Allen key WAF 5...

Страница 37: ...ragm clamping disk diaphragm pair and diaphragm support disk 4 Apply alcohol or cleaning solvent to release diaphragm pair from supporting washer if it has be come stuck 5 Remove diaphragm pair and di...

Страница 38: ...r 1 6 Procedure 1 Replace wear parts valves according to spare part package 2 Position diaphragms to sit centrally and flush on the supporting surface of the housing opening 3 Fit head cover on housin...

Страница 39: ...Gas ballast valve 12 Head cover 3 Oval head screw for connection holder 13 Allen head screws 4 Connection holder with integral hinge and square nut 14 Diaphragm clamping disk 5 Valve cluster 15 Indivi...

Страница 40: ...pposite side 8 Remove hose of hose connection 9 Unscrew countersunk screws on clamping claws 10 Remove clamping claws Head covers remain mounted 11 Completely remove valve clusters together with cup s...

Страница 41: ...es Clean dry cloth Procedure 1 Clean all parts with a dry clean cloth 2 Replace wear parts diaphragms according to spare part package 3 Fit diaphragm with light side facing outward and diaphragm suppo...

Страница 42: ...the pocket in the valve seat EX Outlet side The valve has the same orienta tion as the inlet valve Procedure 1 Replace wear parts valves according to spare part package 2 Insert valves and O rings 3 M...

Страница 43: ...is reinserted 2 Compare the measured final pressure with the test values and the specifications in the technical data Prerequisites Vacuum pump mounted Vacuum pump correctly installed electrically Req...

Страница 44: ...red the vacuum pump that may attack the pump materials or lead to deposits clean the inside of the pump heads Procedure for longer vacuum pump shutdowns 1 Disconnect the vacuum pump from the vacuum sy...

Страница 45: ...nts must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 9...

Страница 46: ...fy the information on the nameplate Should malfunctions occur you can find information about potential causes and how to fix them here Problem Possible causes Remedy Vacuum pump will not start up No s...

Страница 47: ...nections are short and cross sections ade quately dimensioned Exhaust pressure too high Check exhaust line outlet open ing and exhaust side accesso ries Unusual noises during opera tion Defective valv...

Страница 48: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Страница 49: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Страница 50: ...r Remark MVP 040 2 MVP 070 3 MVP 070 3 C Overhaul kit PU E22 013 T PU E22 014 T PU E22 015 T Diaphragms valves O rings Silencer P 0920 412 E P 0920 412 E Usit sealing ring P 3529 143 C Sealing ring 1...

Страница 51: ...0 2 Selection field Part number Relay box shielded for backing pumps 1 phase 7A for TC 110 120 and TCP 350 plug M8 PM 071 282 X Relay box shielded for backing pumps 1 phase 7 A for TC 400 1200 TM 700...

Страница 52: ...92 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1 32 atm cm3 s 1 01 0 101 59 8 0 76 1 Tbl 14 Conversion table Units for gas throughput 14 2 Technical data Type de...

Страница 53: ...m h 4 3 m h 4 3 m h 4 3 m h 4 3 m h Gas ballast No No No No No Final pressure without gas ballast 1 hPa 1 hPa 1 hPa 1 hPa 1 hPa Final pressure with gas ballast Intake pressure max 1100 hPa 1100 hPa 1...

Страница 54: ...ast 3 hPa 3 hPa Intake pressure max 1100 hPa 1100 hPa Exhaust pressure max 1100 hPa 1100 hPa Integral leakage rate 2 10 3 Pa m s 2 10 3 Pa m s Input voltage s 100 115 200 230 V AC 50 Hz 100 115 120 20...

Страница 55: ...flange Stainless steel small flange PTFE strengthened with carbon hose nozzle Outlet PTFE carbon fiber rein forced Silencer PA PE aluminum PA PE aluminum Threaded hose couplings Anodized aluminum Ano...

Страница 56: ...4 18 260 325 Fig 17 Dimensions MVP 070 3 Dimensions in mm Gasballast Gas ballast 108 IN Kleinflansch DN 16 Small flange DN 16 65 198 125 242 EX Schlauchwelle DN 10 Hose nozzle DN 10 51 18 260 325 Fig...

Страница 57: ...65 EU Restriction of the use of certain hazardous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 DIN EN IEC 630...

Страница 58: ...PU0050 ed H Date 2108 P N PU0050BEN...

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