XR Series
500 WATT MARINE SEARCHLIGHT
Model 9304
Operator’s/Maintenance Manual
(Covers Standard 110 VAC and
Optional 220 VAC Power Supplies)
Manufactured By
We Make it Right, Right Here!!
Miami, FL
9/08
9304-PTD-51F
Страница 1: ...ries 500 WATT MARINE SEARCHLIGHT Model 9304 Operator s Maintenance Manual Covers Standard 110 VAC and Optional 220 VAC Power Supplies Manufactured By We Make it Right Right Here Miami FL 9 08 9304 PTD...
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Страница 3: ...EL 9304 XR Series 500 WATT MARINE SEARCHLIGHT Covers Standard 110 VAC and Optional 220 VAC Power Supplies COPYRIGHT 1999 2008 BY PERKO INC ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REP...
Страница 4: ...amp Ignition 17 4 3 Main Operation 17 4 4 Turn Off 17 CHAPTER V OPERATOR MAINTENANCE 5 1 General 18 5 2 Inspection 18 5 3 Cleaning 18 5 4 Lubrication 18 5 5 Testing 18 5 6 Xenon Lamp Removal 19 5 7 Xe...
Страница 5: ...ew 9304 3 A 500 Watt Marine Searchlight Foldout Power Supply Outline Drawing 9304 4 A 500 Watt Marine Searchlight Foldout Yoke Base Drawing 9304 5 B 500 Watt Marine Searchlight with 110 VAC Power Supp...
Страница 6: ...el shoulder bolts extending through holes with bushings in the yoke arms These bolts engage threaded holes in bosses on each side of the housing The yoke arms are attached to the yoke support plate Th...
Страница 7: ...sitive adjustment of the gear rack so that it can be properly aligned and meshed with the mounting spur gear which gives the head vertical movement b Yoke and Base Assembly The yoke and base assembly...
Страница 8: ...e described as follows 1 Electrical Controls Remote Control Panel STANDBY ON IGNITE Switch Figure 2 1 the STANDBY position removes power from the lamp circuit This is essentially an OFF position The O...
Страница 9: ...wer end of this shaft is fastened to a miter gear such that when the control handle is twisted the solid shaft rotates within the tube The upper end of the solid shaft extends through the bearing hous...
Страница 10: ...he Yoke and Base Mechanical Control elevation rod and Mechanical Control azimuth tube near the customer provided 1 2 X 21 dia support plate with mounting studs Place the remaining Mechanical Control c...
Страница 11: ...n at this time 12 At the operator s station TEST and verify that the Yoke and Base rotates smoothly when the Mechanical Control handle assembly is rotated and that the spur gear elevation rod rotates...
Страница 12: ...urn circuit breaker off Open access door and wait a minimum of 30 seconds before attempting service WARNING The Power Supply unit is heavy and should be handled and installed by two or more persons 1...
Страница 13: ...e coiled and stored under the console or near the Power Supply 9 On top of the pilot house install a weatherproof junction box customer furnished immediately aft of the center of the searchlight base...
Страница 14: ...14 Standard 110 VAC 60hz Optional 220 VAC 60hz Ship s Power WARNING The standard and optional power supplies must be operated at their intended ship s supply voltage and are NOT interchangeable...
Страница 15: ...ours it may take longer to ignite in the ON or IGNITE position Momentarily move remote control panel STANDBY ON IGNITE switch A3S1 to the IGNITE position and when the lamp ignites release switch A3S1...
Страница 16: ...ysically move the motion transfer arm to obtain the desired beam pattern Adjust the position of the spherical link until the retaining screw passes through the link and into the motion transfer arm wi...
Страница 17: ...hen lamp lights and switch will return to ON position If lamp does not light in IGNITE position try again If lamp does not ignite after several attempts refer to service technician 4 Check remote amme...
Страница 18: ...for cracks breaks and loose connections Inspect switches to ensure proper operation 5 3 CLEANING Using non abrasive liquid window cleaner clean window and dry with lint free cloth If reflector needs...
Страница 19: ...plate from lamp i Insert empty lamp extractor through opening in bipod assembly and slide inward until it engages bayonet base of lamp in lamp holder slots j Remove the lamp from the extractor and wra...
Страница 20: ...or i Reinstall lamp plate j Replace wire lead on anode end of lamp and tighten again using two wrenches k Close and clamp searchlight window l Perform operational test on lamp Refer to Paragraph 5 5 f...
Страница 21: ...voltage for the xenon lamp A2DS1 When main contactor A1K1 is energized approximately 80 VDC is applied between the anode and cath ode of xenon lamp A2DS1 The 80 VDC is also used to energize AC ignite...
Страница 22: ...gniting the lamp especially dur ing very cold weather or where normal lamp aging requires additional ignite pulses Once the xenon gas is ionized by the high voltage 30KV pulse the xenon lamp will cond...
Страница 23: ...cooling If the search light remains in STANDBY for longer than 18 minutes relay A1K4 will energize and blower power will be cut off When remote control panel STANDBY ON IGNITE switch A3S1 is positione...
Страница 24: ...AM WIDTH switch A3S2 to the up position provides 24 VDC to terminal 3 and ground return to terminal 1 of DC focus motor A2A1 driving the focusing mechanism in one direction Setting VARIABLE BEAM WIDTH...
Страница 25: ...ng 9506 034 110D507 Retainer Nut 9506 005 110A492 Lock Washer 9506 006 110A493 Upper Tapered Bearing 9506 009 110A495P2 Upper Bearing Cup 9506 011 110A496P2 Yoke Mount 9506 035 112D636 Rubber Boot 950...
Страница 26: ...203J0DL 20A Circuit Breaker 115 VAC Power Supply Only 9511 014 105B990P4 15A Circuit Breaker 220 VAC Power Supply Only 9511 001 N A Transorb 9510 019 105C298 Cooling Fan 9510 011 110C119FAN Fil Coolin...
Страница 27: ...failure caused by mishandling and or incorrect operation is not covered by warranty as determined by Perko Inc 2 Warranty is valid only for lamps operated under normal conditions following oper ating...
Страница 28: ...lamp purchase credit shall be based on accumulated hours of operation Figure Rated Recommended Number Wattage Operation Current Range 95630000 300 15A 20V 12A to 16A 95650000 500 30A 15V 20A to 30A 9...
Страница 29: ...e electrode in seconds making the lamp unusable Lamps operate best at their rated current Over the life of the lamp current may be increased to its maximum value to compensate for loss of light howeve...
Страница 30: ...st 15 minutes after system has been shut down Follow all safety precautions described under Installation of Lamps Use the lamp extractor tool to loosen the lamp Immediately fit the protective cover ar...
Страница 31: ...ERKO INC within thirty 30 days A purchase receipt invoice or other documen tation that specifies lamp in question will be considered 2 Warranty Registration Form received by Perko Inc within ten 10 da...
Страница 32: ...ial Number ______________________________ Name of Motor Vessel ________________________________________________________ Company primarily responsible for searchlight service __________________________...
Страница 33: ...___________________________________ Searchlight Brand _________________________Model Number ______________________ Serial Number ____________________________ Name of Motor Vessel _____________________...
Страница 34: ...rchase __________________________________________________ First retail Purchaser Name __________________________________________________ Authorized Distributor Dealer _________________________________...
Страница 35: ...35 Optional Heater Package for 500 Watt XR Series Marine Searchlights Installation Guide APPENDIX B...
Страница 36: ...sure to allow enough slack for both azimuth and elevation movements of the searchlight head to its limits 5 Connections made to the heater elements at the searchlight outside the waterproof junction b...
Страница 37: ...ON OF HEATER ELEMENTS FOR XR SERIES MARINE SEARCHLIGHTS Rack x1 D E C Base x3 See Note 2 Base x1 See Note 1 NOTES 1 Base Heater is Only Supplied with Manual Control 2 D E C Heaters are Only Supplied w...
Страница 38: ...ISHED D E C BASE TRUNNION BOLTS RACK 120W 120W 360W 432W WATERTIGHT JUNCTION BOX CUSTOMER FURNISHED HEATER SCHEMATIC FOR SEARCHLIGHT WITH D E C TOTAL 1032 W 8 6A 120 V INDICATOR LIGHT CUSTOMER FURNISH...
