i08046011
Turbocharger
-
Inspect
Hot engine components can cause injury from
burns. Before performing maintenance on the en-
gine, allow the engine and the components to
cool.
NOTICE
Turbocharger bearing failures can cause large quan-
tities of oil to enter the air intake and exhaust sys-
tems. Loss of engine lubricant can result in serious
engine damage.
Minor leakage of oil into a turbocharger under ex-
tended low idle operation should not cause problems
as long as a turbocharger bearing failure has not
occured.
When a turbocharger bearing failure is accompanied
by a significant engine performance loss (exhaust
smoke or engine rpm up at no load), do not continue
engine operation until the turbocharger is renewed.
A visual inspection of the turbocharger or
turbochargers can minimize unscheduled downtime.
A visual inspection of the turbocharger or
turbochargers can also reduce the chance for
potential damage to other engine parts. Do not
inspect the engine with the engine in operation.
Illustration 60
g06522956
Typical example
1.
Ensure that the turbocharger is clean and free from
dirt before removing components for inspection.
2.
Remove the pipe from the turbocharger exhaust
outlet and remove the air intake pipe (1). Visually
inspect the piping for the presence of oil. Clean the
interior of the pipes to prevent dirt from entering
during reassembly.
3.
Check for obvious heat discoloration of the
turbocharger. Check for any loose bolts or any
missing bolts. Check for damage to the oil supply
line and the oil drain line. Check for cracks in the
housing of the turbocharger. Ensure that the
compressor wheel can rotate freely.
4.
Check for the presence of oil. If oil is leaking from
the back side of the compressor wheel, there is a
possibility of a failed turbocharger oil seal.
The presence of oil may be the result of extended
engine operation at low idle. The presence of oil
may also be the result of a restriction of the line for
the intake air (clogged air filters), which causes the
turbocharger to slobber.
5.
Install the air intake pipe and the exhaust outlet
pipe to the turbocharger housing. Ensure that all
clamps are installed correctly and that all clamps
are tightened securely. For more information, refer
to Systems Operation, Testing, and Adjusting,
“Turbocharger - Inspect”.
i08046029
Walk-Around
Inspection
Inspect
the
Engine
for
Leaks
and
for
Loose
Connections
A
walk-around
inspection
should
only
take
a
few
minutes.
When
the
time
is
taken
to
perform
these
checks,
costly
repairs
and
accidents
can
be
avoided.
For
maximum
engine
service
life,
make
a
thorough
inspection
of
the
engine
compartment
before
starting
the
engine.
Look
for
items
such
as
oil
leaks
or
coolant
leaks,
loose
bolts,
worn
belts,
loose
connections,
and
trash
buildup.
Make
repairs,
as
needed:
• The guards must be in the correct place. Repair
damaged guards or replace missing guards.
• Wipe all caps and plugs before the engine is
serviced to reduce the chance of system
contamination.
M0125147
97