Страница 1: ...handbook for marine diesel engines _...
Страница 2: ...opments Perkins Engines Ltd reserve the right to alter the contents without notice handbook for 4 10SM diesel engines 1979 U S A Perkins Engines Inc P O Box 697 32500 Van Born Road Wayne Michigan 4818...
Страница 3: ...3159 t 9600 Perkins Engines Latin America Inc 2600 Douglas Aoad Suite 600 Coral Gables Florida 33134 U S A Telephone 305 4484884 Telex 515680 Cables Perklac ASSOCIATE COMPANIES AND MANUFACTURING LICEN...
Страница 4: ...becomes necessary the Boat Owner should contact the nearest Perkins Marine Distributor his approved Dealer or the Company from whom he purchased his craft The full terms of Perkins guarantee are set o...
Страница 5: ...ne Michigan 48184 Phone 313 595 9600 Service Publications The following Service Literature may be purchased through your local Perkins Distributor Workshop Manuals Fault Finding Guide Crankshaft Regri...
Страница 6: ...asures contents 6 7 12 13 14 17 19 20 21 24 26 30 36 37 38 41 44 46 48 This handbook has been issued to guide operators in the correct use and mainten ance of Perkins Marine Diesel engines Providing a...
Страница 7: ...g tape Jointing compound Magnet keep away from compass Mechanical fingers Self gripping wrench Asbestos lagging Low pressure fuel pipe olives Small hacksaw with spare blade Assorted files For some eng...
Страница 8: ...elay C A V 4 Lubricating Oil Sump Drain Pump 5 Fuel Oil Lift Pump 6 Fuel Oil Filter 7 Ahead and Astern Engagement Lever 8 Gearbox Output Flange 9 Gearbox Hurth Mechanical 10 Gearbox Filler Plug and Di...
Страница 9: ...ter Cooled 15 Lubricating Sump Oil Level Dipstick 16 Seawater Pipe from Heat Exchanger Tube Stack to Exhaust Outlet Seawater Ejection Point 17 Gearbox Oil Drain Plug 18 Starter Motor 19 Lubricating Oi...
Страница 10: ...fold 7 Engine Lubricating Oil Dipstick 8 Exhaust Manifold 9 Engine Lubricating Oil Cooler 10 Gearbox Lubricating Oil Filter 11 Reduction Gearbox Lubricating Oil Filler 12 Starter Motor 13 Engine Lubri...
Страница 11: ...er 25 Engine Lubricating Oil Filler 26 Fresh Water Pipe from Header Tank to Heat Exchanger 27 Generator alternator 28 Fresh Water Pipe from Cylinder Block to Header Tank 29 Lubricating Oil Sump Drain...
Страница 12: ...ction Pump 10 Exhaust Manifold 11 Ahead and Astern Engagement Lever 12 Gearbox Oil Filter 13 Reduction Gearbox Oil Filler 14 Output Flange 15 Rear Engine Support 16 Water Pipe Gearbox to Sea Water Pum...
Страница 13: ...mp mounting flange of the cylinder block as shown in Fig 1 With earlier engines the first three figures of the engine number represented the capacity of the engine in cubic inches the letter U signifi...
Страница 14: ...emperature Sump Capacities Imp Pts Litres us Quarts New 4 108 and Low line Engines Refill 7 9 4 5 4 8 New 4 108 and Low line Engines Total 9 4 5 3 4 7 High Line Engines Refill 7 4 4 2 High Line Engine...
Страница 15: ...level in header tank does not apply with direct cooled engines Check engine and gearbox lubricating oil levels see pages 38 and 44 for approved oils Ensure that the fuel tank contains considerably mor...
Страница 16: ...servoir contains fuel oil Turn on tap between reservoir and cold start aid Current engines have a direct feed cold start aid where fuel is supplied from the fuel filter and no tap is fitted Turn start...
Страница 17: ...however is the same i e Switch on by turning the starter switch in a clockwise direction to the first position Press the heater button for fifteen to twenty seconds and then with the heater button sti...
Страница 18: ...overboard Instruments see Fig 5 These serve to give the operator important information about the running of the engine fuel state temperature etc Generally speaking instruments have not the accuracy...
Страница 19: ...in The number indicated has usually to be multiplied by one hundred to give engine rev min e g 20 x 100 2 000 rev min Water Temperture Gauge This indicates the temperature of engine coolant Coolant te...
Страница 20: ...auze Check drive belt tension Clean water trap Check engine for leakage of oil and water Lubricate dynamo rear bush where fitted Every 400 hours or 12 months whichever occurs first Renew final fuel fi...
Страница 21: ...tighten to a torque of 60 Ibf ft 8 3 kgf m or 81 Nm If the nut setscrew does not move before the correct torque is achieved then slacken off 1112 to 1 6 of a turn 30 to 60 and then re tighten to the c...
Страница 22: ...er Recommended Oils for the Preservation of the Fuel System see page 22 If because of the construction of the fuel tank this quantity of oil is inadequate break the fuel feed line before the first fil...
Страница 23: ...e with water proofed adhesive tape 14 Remove the exhaust pipe and seal the manifold port 15 Remove cylinder head cover lubricate the rocker assembly and replace cover 16 Remove water pump driving belt...
Страница 24: ...or filler cap 3 Drain fuel tank to rEimove any remaining oil and condensed water and refill the tank with fuel oil If tanks have been filled drain water from trap if this has been provided by the boa...
Страница 25: ...ze of reputable make and incorporating a suitable corrosion inhibitor may be used Should it be the policy to protect engines from frost damage by adding anti freeze to the cooling system it is advisab...
Страница 26: ...ezing has taken place this should free any ice formation 2 If it is impossible to turn the pump by hand the engine should be filled with warm water After an anti freeze solution has been used the cool...
Страница 27: ...A2 United States A S T M 0 975 66T Nos 1 0 and 2 D Federal Specification VV F BOOa Grades OF A OF 1 and DF 2 according to operat ing ambient temperature Germany 0IN 51601 1967 France J O 14 9 57 Gas O...
Страница 28: ...g screws see fig 8 Unscrew vent plug on top of fuel filter where fitted 3 Operate priming lever on fuel feed pump if this is not possible the camshaft driving the lift pump lever may be on maximum lif...
Страница 29: ...operation look to your flare locker did you check its contents before leaving port If in any doubt about battery condition the load on the battery can be used during cranking by preventing air being d...
Страница 30: ...to idling exceed three seconds the device has been screwed in too far IDLING SPEED SETTING This must be set in conjunction with the setting of the anti stall device see above FUEL FILTER To renew filt...
Страница 31: ...g will almost certainly result in blowby Over tightening high pressure fuel pipe nuts will result in split olives The atomiser securing nuts should be tightened to a torque of 12 Ibf ft 1 7 kgf m or 1...
Страница 32: ...onversion easier than engines with combined header tank heat exchangers Coolant Capacities Heat Exchanger System New 4 108 Engine Low Line and High Line Engine Cooling System Maintenance Rubber Impell...
Страница 33: ...eter steel rod down the tubes to dislodge any foreign matter It is IMPORTANT when doing this that the rod is pushed through the tubes in the opposite diretion to that in which the water flows also tha...
Страница 34: ...Fig 14 When refilling or topping up the cooling system remove the bleed screw and pour in coolant through the filler until coolant issues from the bleed point Replace the bleed screw and continue to f...
Страница 35: ...e pressure cap sealing flange 5 Recheck for the presence of air at plugs 2 and 3 by gently unscrewing after engine has been run at about half throttle for a period of a few minutes or if a tendency to...
Страница 36: ...length of soft wire If necessary the taps can be removed with a suitably sized open ended spanner When all coolant has drained off the taps should be turned to the off position and the plugs replaced...
Страница 37: ...ure will drop whilst the engine is idling also a slight drop will be experienced when the oil is hot this is quite normal Renewing Screw Type Oil Filter Canisters 1 Unscrew filter canister from filter...
Страница 38: ...ng valve clearances fig 17 This is set between the top of the valve stem and rocker arm and should be 0 012 in 0 30 mm cold When setting valve clearances the following procedure should be adopted 1 Wi...
Страница 39: ...permissible oil temperature 266 130 C Low Line and High Line 4 10SM Engines TMP TYPE 12000 Mk II Checking and Filling Main Gearbox Run engine for a short time and shut down Immediately remove dipstic...
Страница 40: ...inside or at the outer ends of the stubs these should be renewed Ensure when fitting the stubs that as much separation as possible exists inside the hose between the ends of the stubs and water connec...
Страница 41: ...stubs should be renewed every three years as normal maintenance practice Propeller Shaft Trailing The HURTH mechanically operated gearbox and the TMP12000 Series gearbox may be trailed indefinitely Wh...
Страница 42: ...r etc Many pieces of equipment on board generate interference signals and these are picked up by the radio receiver indiscriminately It is therefore desirable to screen these signals if possible Radio...
Страница 43: ...any electrical lead without first stopping the alternator and turning all switches to the OFF position ALWAYS identify a lead to its correct terminal before disconnection A short circuit or reversed...
Страница 44: ...e arc may cause damage to the diodes Do not check for continuity of the alternator or regulator with an insulation tester such as a Wee Megger etc Always disconnect the battery before connecting test...
Страница 45: ...Deusol RX Super 20W 40 20W 40 A Duckham Co Ltd Fleetol HDX 10 20 30 Fleetol Multi V 20W 50 20W 50 Fleetol Multilite 10W 30 10W 30 10W 30 Q Motor Oil 20W 50 20W 50 Farmadcol HDX 20 30 Esso Petroleum C...
Страница 46: ...D 3 l5W 40 15W 40 Mobil Oil Co Ltd Delvac 1300 Series 1310 1320 1330 Shell Rimula CT lOW 20W 20 30 Rimula X lOW 2OW 20 30 Rimula X lOW 3D lOW 3D 10W 30 Rimula X 15W 40 15W 40 Rimula X 20W 40 20W 40 Ro...
Страница 47: ...20 22 23 24 25 27 28 29 31 32 33 Black exhaust 11 13 14 16 18 19 20 22 24 25 27 28 29 31 32 33 Blue white exhaust 4 16 18 19 20 25 27 31 33 34 35 45 56 Low oil pressure 4 36 37 38 39 40 42 43 44 53 5...
Страница 48: ...rs or incorrect type 44 Choked oil filter 15 Incorrect use of cold start equipment 45 Piston seizure pick up 16 Faulty cold starting equipment 46 Incorrect piston height 17 Broken fuel injection pump...
Страница 49: ...twin engined installation see page 40 for propeller shaft trailing If a serious leak occurs on a high pressure fuel pipe disconnect and direct flow into a can or other receptacle and run the engine s...
