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13

Selecting SANDSMART™ Feed Rates 

 
Begin experimenting with the feed rate set at 
about 40%-50% of maximum.  The best feed 
rate will depend on a number of factors, 
including type of stock, grit and depth of cut 
used, and whether the stock is feed directly in-
line with the conveyor bed or at an angle.  If a 
“ripple effect” or inconsistent finish is observed, 
slow down the feed rate.  If the finish is smooth 
and consistent and the sander is not 
overworking, experiment using a faster feed 
rate. 
 
The SandSmart control (A, Fig. 15) continuously 
monitors the load on the drum motor, and 
automatically regulates the speed of the 
conveyor motor to maintain the highest feed rate 
without overload.  If the load on the drum motor 
increases, the SandSmart control will decrease 
the conveyor feed rate and will stop the 
conveyor under extreme conditions.  If the load 
on the drum decreases, the SandSmart control 
will increase the feed rate but will not increase it 
faster than the manual setting on the switch dial. 
 
The best and most consistent finish will be 
achieved if the conveyor does not change speed 
during operation.  When the “red” indicator light 
(B, Fig. 15) comes on, the SandSmart control 
has detected too great a depth of cut and/or too 
fast a feed rate.  This change in conveyor speed 
may affect the finish surface.  If the finish is 
affected, make another sanding pass without 
changing any settings.  If the finish is still 
affected, make adjustments by slowing the 
conveyor and/or decreasing the depth of cut and 
run the stock through again. 
 

Abrasives 

 
The abrasive material you choose will have a 
substantial effect on the performance of your 
sander.  Variations in paper type, weight, 
coating, and durability all contribute to achieving 
your desired finish.  For the best sanding results, 
Performax offers premium abrasives that have 
been tested and certified for lowest overall cost 
and maximum performance.  Genuine 
Performax abrasives are available in pre-cut 
“Ready- to-Wrap” lengths or in the convenient 
pre-marked “Ready-to-Cut” box.   
 

Selecting Drum Abrasives 

 
It is important to select the proper grit of 
abrasives for the type of sanding being 
performed to achieve maximum sanding results.  
As with any sanding operation, first begin 
sanding with coarser grit, depending on the 
roughness of the stock, or the amount of stock 

to be removed.  Then progressively work toward 
finer grits.  The chart below shows the general 
uses for the various grits.  Performax offers strip 
rolls in the eight different abrasive grits shown. 
 

Grit Common 

Application 

24 

Grit 

Abrasive planing, surfacing rough-
sawn boards, maximum stock 
removal, glue removal.  

36 

Grit  Abrasive planing, surfacing rough 

sawn boards, maximum stock 
removal, glue removal.  

50 Grit 
60 Grit 

Surfacing and dimensioning boards, 
truing warped boards 

80 Grit 

Surfacing, 

light 

dimensioning, 

removing planer ripples. 

100 Grit 

Light surfacing, removing light planer 
ripples. 

120 Grit 

Light surfacing, minimal stock removal. 

150 Grit 

Finish sanding, minimal stock removal. 

180 

Grit  Finish sanding only, not for stock 

removal. 

220 

Grit  Finish sanding only, not for stock 

removal. 

 

 

 

Содержание 649003K

Страница 1: ...with optional accessories WMH TOOL GROUP Consumer Light Industrial Products Division P O BOX 1349 Auburn WA 98071 1349 Ph 1 800 274 6848 Fax 1 800 274 6840 E mail jet wmhtoolgroup com www wmhtoolgroup...

Страница 2: ...directly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE P...

Страница 3: ...er keys DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL Don t force a machine or attachment to do a job for which it was not design...

Страница 4: ...Lead from lead based paint crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber YOUR RISK from those exposures varies depending...

Страница 5: ...nding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly...

Страница 6: ...um Alignment 10 Wrapping Abrasive Strips 10 11 Connecting Sander to a Dust Collector 12 Depth Gauge 12 Setting the Depth of Cut 12 Establishing the proper Drum Height 12 Selecting SANDSMART Feed Rates...

Страница 7: ...nd Wrenches 1 Set of Allen Wrenches 1 Adjustable Wrench WARNING Read and understand the entire contents of this manual before attempting assembly or operation of the drum sander Failure to comply may...

Страница 8: ...y the height adjustment handle B Fig 2 Turning handwheel in a counter clockwise direction lowers the drum Turning height adjustment handwheel one revolution lowers the drum approximately 1 16 Conveyor...

Страница 9: ...lift knob C Fig 3 to open cover and remove abrasive strip If you are unsure how to do this see the Wrapping Abrasive Strips section page 10 2 Use a metal straight edge or ruler as a thickness gauge D...

Страница 10: ...tly Turn the adjusting knob clockwise to raise the outboard end of the drum Tighten the four hex cap bolts Repeat process until ridge is gone and the entire workpiece is sanded Wrapping Abrasive Strip...

Страница 11: ...lot into the take up fastener Important Position the abrasive strip with sufficient room between the inside of slot and the tapered end of strip to allow it to be pulled into the drum as needed see Fi...

Страница 12: ...stock is the most important set up procedure before operating the sander It may take some experimentation to determine the proper depth of cut given the variables of abrasive grit and type of wood Fo...

Страница 13: ...g the conveyor and or decreasing the depth of cut and run the stock through again Abrasives The abrasive material you choose will have a substantial effect on the performance of your sander Variations...

Страница 14: ...ng stock to the same thickness Edge Sanding When edge sanding the Performax sander will mimic the opposite edge of the stock which is lying on the conveyor belt Because of this it is important for the...

Страница 15: ...tretching Abrasive Life Abrasive life can also be increased by removing the abrasive strip from the drum and reversing it To do this remove the strip and use what was the trailing end as the starting...

Страница 16: ...he sanding drum so it just touches the conveyor bed 5 Turn the drum height handle one complete revolution to raise the drum 6 Retighten bearing hex nuts Tension Roller Pressure Adjustment You can also...

Страница 17: ...ate 5 Clean abrasives 6 Replace abrasives Board slips on conveyor belt 1 Tension rollers too high 2 Excessive feed rate 3 Dirty or word conveyor belt 1 Lower tension rollers 2 Reduce feed rate 3 Repla...

Страница 18: ...18 Drum Head Assembly...

Страница 19: ...1 4 4 25 50 2209 Spider Coupling 1 26 80 3138 Knob Fine Tune Adjustment 1 27 TS 0060081 Hex Head Cap Screw 3 8 16x1 3 4 1 28 20 3216 Spring 1 29 30 9022 Base Conveyor Mounting 1 30 20 0778 Retaining R...

Страница 20: ...20 57 12 2000 04 Hex Nut 1 4 20 2 58 11 1002 04 Flat Washer 1 4 2 59 12 9001 Hex Nut Nylon Insert Lock 6 32 2 60 2244PLUS 260 Hex Nut 3 8 16 1...

Страница 21: ...21 Conveyor And Motor Assembly...

Страница 22: ...2 19 72 2004 Switch ON OFF Drum 1 20 30 0122 Coupler Shaft 1 21 10 4010 04 Set Screw 1 4 20x1 4 2 22 40 4903 Bracket Base Controller 1 23 40 4022W Cover Base Control Housing 1 24 10 4004 12 Bolt Hex...

Страница 23: ...23 Wiring Diagram...

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