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ASSEMBLY INSTRUCTIONS

NOTE: All fasteners should be only "hand tight" until step 11.

  1. Attach Front Legs (2) to Frame Base (1) using all four Frame Pins (24) as follows:

 

On each leg, insert one pin through Frame Base and Front Leg at rear hole #1 (See figures 1 & 2). This pin serves as

 

a pivot pin and remains in hole #1 permanently. Insert a second pin through the Frame Base and Front Leg at forward

 

hole #2. This serves as a Lock Pin to lock leg in down position (Figure 2).

  2. Insert Hair Pins through Frame Pins to secure in place.

  3. Attach Main Support Post (9) to Frame Base using bolts (19) and nuts (23).

  4. Attach Support Straps (5) to top of Main Support Post using bolt (14) and nut (22).

  5. Connect Support Straps to Frame Base using bolts (18) and nuts (23).

  6. Connect bottom of Hydraulic Ram (6) to Main Support Post using bolt (16) and nut (22).

  7. Connect Boom (3) to Main Support Post using bolt (13) and nut (21).

  8. While helper holds Boom up, connect top of Hydraulic Ram to Boom using bolt (17) and nut (22).

  9. Slide Boom Extension (4) into Boom making sure that slot for chain & hook faces down. Secure at desired capacity

 

position with bolt (15) and nut (22).

10. Install Chain & Hook Assembly (8) with bolt (20) and nut (23).

11.  Tighten all fasteners.

 1  Frame Base 

1

 6  8 Ton Hydraulic Ram 

1

 7  Pump Handle 

1

 2  Front Leg 

2

 3  Boom 

1

 4  Boom Extension 

1

 5  Support Strap 

2

 8  Hook & Chain Assembly  1

 9  Main Support Post 

1

  

Hardware Box

  #  Description 

Qty.

 Hardware Box Contents

 Carton 2 Contents

 Carton 1 Contents

 13  Bolt  M18 x 110 

1

 14  Bolt  M16 x 120 

1

 15  Bolt  M16 x   90 

1

 16  Bolt  M16 x   85 

1

 17  Bolt  M16 x   70 

1

 18  Bolt  M14 x 110 

2

 19  Bolt  M14 x 100 

2

 20  Bolt  M14 x   80 

1

 21  Nut  M18 

1

 22  Nut  M16 

4

 23  Nut  M14 

5

 24  Frame Pin w/Hair Pin 

4

 

ASSEMBLY DIAGRAM

Figure 1

4

Содержание W41029

Страница 1: ...rmance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFO...

Страница 2: ...ual Although we strive to maintain complete and accurate information it is possible in some instances that the product may differ slightly from printed specifications Illustrations are intended for reference only Actual merchandise may vary Wilmar is not responsible for typographical errors Please read these instructions carefully and retain them for future use OWNER S MANUAL Item Number W41029 ...

Страница 3: ... all moving parts clean and well lubricated 4 Replace worn or damaged parts with Performance Tool replacement parts Be sure that only qualified personnel perform repairs MAINTENANCE and INSPECTION Description Qty 1 Valve Body 1 2 Copper Washer 1 3 Cylinder 1 4 O ring 1 5 O ring Retainer 1 6 Ram 1 7 Top Nut 1 8 O Ring 1 9 Sealing Gasket 1 Description Qty 10 Oil Chamber 1 11 Oil Plug 1 12 Seal Ring ...

Страница 4: ...m and load must be in lowest possible position before moving Move load slowly and smoothly to avoid uncontrolled swinging and possible loss of load Be sure all personnel are clear of the load before lowering FRONT LEGS MUST ALWAYS BE LOCKED IN DOWN POSITION BEFORE APPLYING LOAD AND OR RAISING BOOM See Figure 2 page 5 BOOM MUST BE IN FULLY LOWERED POSITION BEFORE RAISING LEGS LEGS MUST NEVER BE RAI...

Страница 5: ...1 1 2 TON 49 6 10 2 TON 41 3 4 6 4 3 4 38 38 Table of Contents Specifications 3 Important Safety Information 3 Assembly Instructions 4 Operating Instructions 5 Hydraulic Ram Assembly 6 Care Maintenance 6 Hydraulic Ram Troubleshooting Chart 7 Warranty Information 8 ...

Страница 6: ...nder load Valves may not be closing completely To seat valves a Close release valve b With jack in fully lowered position manually raise lifting arm as high as possible c Open release valve and allow jack to descend to lowered position Power unit may be low on fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler hole Power u...

Страница 7: ...m of Hydraulic Ram 6 to Main Support Post using bolt 16 and nut 22 7 Connect Boom 3 to Main Support Post using bolt 13 and nut 21 8 While helper holds Boom up connect top of Hydraulic Ram to Boom using bolt 17 and nut 22 9 Slide Boom Extension 4 into Boom making sure that slot for chain hook faces down Secure at desired capacity position with bolt 15 and nut 22 10 Install Chain Hook Assembly 8 wit...

Страница 8: ...S APPROVED SERVICE MANUAL FOR PROPER ENGINE REMOVAL PROCEDURE Be aware of load weight Always position boom extension at correct location for the load you are lifting 1 2 Ton 1 Ton 1 1 2 Ton or 2 Ton This folding crane features an easy to use Frame Pin locking system The rear Frame Pin acts as a Pivot Pin See Figure 2 and is a permanent fixture after being installed The forward Frame Pin acts as a ...

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