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Performance Accessories 40053, Руководство по установке

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10

‘04-’09 Nissan Titan - Kit 40053

b. Remove bolt and wiring harness bracket from

frame.

c.

Remove two wiring harness push clips and wir-
ing harness from frame / body mount perch.

Rear of Vehicle

1. Fuel filler

a. Remove bolt and fuel filler bracket from bed.

 WARNING

Use extreme caution when working near fuel lines and
fuel tank. Clean up spilled fuel immediately. A spark
could cause an explosion or fire resulting in serious
personal injury and property damage.

Bolt

Wiring Har-
ness Bracket

Frame

Push Clips

Wiring
Harness

Body Mount 
Perch

Bolt

Fuel Filler 
Bracket

Bed

b. Remove fuel cap from fuel filler. Push fuel filler

rubber gasket and fuel filler toward inside of bed.

2. Spare tire cranking mechanism

a. Lower the spare tire according to the manufac-

turers specifications.

b. Remove three push clips and plastic housing

from frame cross member.

c.

Remove two bolts and spare tire winch mecha-
nism from frame cross member.

3. Rear bumper wiring driver side

a. Remove wiring harness and clip from bumper.

Fuel Cap

Fuel Filler

Rubber 
Gasket

Plastic Housing

Cross 
Member

Winch
Mechanism

Bolts

Push Clips

Wiring Har-
ness & Clip

Bumper

Содержание 40053

Страница 1: ...good working condition Before you install the kit thor oughly inspect the vehicle for corrosion or deformation of the sheet metal around the factory body mounts If the vehicle is suspected to have been in a collision or misused do not install this kit Off road use of your vehicle with this kit installed may increase the stress applied to the factory body mounts We do not recom mend that any vehicl...

Страница 2: ...n either direction NOTE Kit parts are prefaced by the word kit and appear in bold print NOTE If parts are missing from kit please be prepared to pro vide the following information 1 Name of purchase location 2 Bar Code on side of box 3 Date above bar code 4 Date inside box cover 5 Inspector from inside box cover Engine Compartment 1 Battery cables a Disconnect both battery cables Disconnect neg at...

Страница 3: ...he factory service manual or owner s manual for the recommended procedure to disable the SRS After kit installation the SRS must be reactivated before driving the vehicle CAUTION If the following step is not performed the airbag clock spring could be damaged Do not turn the steering wheel while the steering shaft is disconnected Fuse Cover Airbag Fuse Running Lights Wiring Harness Connector b Remo...

Страница 4: ... of Grill Bolt Front Bumper Bolt Front Bumper Bumper Brackets 2 XE models Front bumper a Remove eight turn clips and grill from vehicle b Remove two screws and three pop up clips from front bumper fascia and skid plate c Remove six screws from driver and passenger front bumper fascia and wheel wells Grill Grill Turn Clips Top of Grill Front Bumper Fascia Pop Up Clips Screws Wheel Well Screws Front...

Страница 5: ...from front bumper Wheel Well Front Bumper Fascia Bolts Front Fender Core Support Bolts Front Bumper Fascia Front Bumper Foam Support Clips g Remove six bolts four nuts and two side bumper braces from front bumper and side impact braces h Remove four bolts and two side impact braces from frame i Remove four bolts and skid plate from frame and vehicle Bolts Side Bumper Braces Nuts Side Impact Brace ...

Страница 6: ...aner cover Fan Shroud Hose Clip Metal Trans Cooler Hose Lower Fan Shroud Trans Cooler Hose Lower Fan Shroud Push Clip Air Cleaner Cover Wire Harness Connector b Remove two clips hose clamp and air cleaner cover from air cleaner base c Remove two bolts and intake cover from engine d Remove hose clamp and air intake hose from engine Position intake hose to the side e Remove axle vent hose and axle v...

Страница 7: ... Clamp Upper Radi ator Hose Radiator Zip tie Hoses Fan Shroud Clips Bolts Fan Shroud Radiator d Remove four nuts and fan clutch assembly from fan pulley and vehicle Install nuts on fan pulley 4 Radiator a Remove two shoulder bolts from radiator and core support 5 Inner fender well passenger side a Remove two clips from wiring harness b Remove AC line from clip on inner fender Nuts Fan Clutch Assem...

Страница 8: ...Brackets Frame Clip Wiring Harness Frame Nut ACSelector Valve Fire Wall Nut Fire Wall AC Line 7 Inner fender well driver side a Remove two bolts and power steering cooler lines from frame b Remove clip and wiring harness from frame 8 Steering shaft a Mark lower steering shaft and rack and pinion as shown Remove bolt and lower steering shaft from rack and pinion Frame Power Steering Cooler Lines Bo...

Страница 9: ...from vehi cle Nut Fuel Brake Line Bracket Nut Bolt Side Step Brackets Side Step Bolts Drive Line Hoop b Reposition catalytic converter ground strap on body so end link connector is pointing forward 3 Side step passenger side a Remove six bolts and side step from three side step brackets 4 Frame rail passenger side a Remove plastic cover from wiring harness bracket Body End Link Connector Ground St...

Страница 10: ...t Wiring Har ness Bracket Frame Push Clips Wiring Harness Body Mount Perch Bolt FuelFiller Bracket Bed b Remove fuel cap from fuel filler Push fuel filler rubber gasket and fuel filler toward inside of bed 2 Spare tire cranking mechanism a Lower the spare tire according to the manufac turers specifications b Remove three push clips and plastic housing from frame cross member c Remove two bolts and...

Страница 11: ...mper Push Clips Rear Bumper Bracket Connectors Wiring Harness Rear Bumper Light Connector 4 Rear bumper passenger side a Remove wiring harness connector push clip from frame b Remove six bolts and rear bumper from frame Install Kit Cab 1 Prepare to lift cab from frame a Loosen but DO NOT remove three cab mount ing bolts on driver side Connector Push Clip Frame Bolts Rear Bumper Frame Bolt Bushing ...

Страница 12: ...t pulley and at the core support Ensure brake lines stretch while lifting Bending the lines to gain ample slack may be necessary Be extremely careful not to kink the lines CAUTION The kit blocks must be installed in addition to the fac tory bushings Installing the kit blocks without the fac tory bushings could result in damage to the vehicle or serious personal injury Bolt Bushing Cab Mount c Inst...

Страница 13: ...ined Bolt Bed Mount Washers Small Bushing Kit Block 3 x 3 Kit Bolt M10 1 25 x 120mm Small Bushing Washer 7 16 USS Frame Mounts d Check bed to cab spacing according to previous measurement e Remove each kit bolt one at a time Apply a few drops of Loctite to threads and install kit bolt washer and small bushing Tighten kit bolt to 45 ft lbs Rear of Vehicle 1 Rear bumper a Measure and mark a line 3 3...

Страница 14: ...hten Squeeze Clip Center Bumper Cover Rear Bumper Kit Bolts 7 16 x 1 1 2 Kit Washers 7 16 USS Kit Nuts 7 16 Nylock Bumper Bracket Kit Brackets Rear Bumper Bolt Frame h Install kit bracket hitch support on hitch and rear bumper with four kit bolts 7 16 x 1 1 2 eight kit washers 7 16 SAE and four kit nuts 7 16 nylock i Check measurements taken earlier and tighten all bumper and bumper bracket bolts ...

Страница 15: ...t M10 1 25 X 100mm Mark Kit Tube Spacer c Trim frame cross member as shown d Install chain through and position crank mecha nism on top of frame cross member with two kit bolts M10 1 25 X 100mm kit washers 7 16 SAE and kit tube spacers Ensure crank mechanism and chain operates correctly through frame cross member e Install bell bracket spring plate U bracket and cotter key on chain and winch mecha...

Страница 16: ...ed Kit Hose Cut Canister Hose Kit Zip tie Frame 1 Side step driver side a Install side step on three side step brackets with six bolts 2 Drive line hoop a Install four kit bracket spacers on the body with four bolts b Install drive line hoop on four kit bracket spac ers with four kit bolts 3 8 X 1 eight kit wash ers 3 8 USS and four kit nut 3 8 nylock Bolt Side Step Brackets Side Step Body KitBrac...

Страница 17: ...Wiring Harness Bracket Wiring Harness Bracket KitBracket L shaped Kit Bolt 1 4 X 1 Kit Washers 1 4 SAE Kit Nut Nylock 1 4 b Install wiring harness bracket and kit bracket L shaped on frame with bolt c Install plastic cover on wiring harness bracket d Install two wiring harness push clips and wiring harness on top of frame body mount perch 5 Fuel lines at the fire wall a Install kit bracket S shape...

Страница 18: ...Fuel Brake Line Bracket Wheel Well Side Bolt Rack Pinion Kit Bolt 3 8 x 1 1 4 Allen Head Kit Extension Steering Marks Steering Shaft b Install steering shaft on kit steering extension ensuring marks on steering shaft kit steering extension and gear box are aligned c Apply a few drops of Loctite to factory bolt and kit bolt 3 8 x 1 1 4 Allen head d Install and tighten bolts to 33 lb ft 2 Inner fend...

Страница 19: ...Wall AC Line Kit Bracket AC Selector Valve Kit Nut 1 4 Nylock Kit Washer 1 4 SAE Nut Kit Zip tie Support Apparatus Radiator b Mark and cut lower radiator support and ribs as shown c Position and mark twelve holes from kit brack ets upper radiator support on lower radiator support Drill 1 4 holes where marked CAUTION In the step below ensure that you do not over tighten the bolts and nuts On some o...

Страница 20: ... lower radiator support assembly and kit bracket upper backing Plate on side supports with six kit bolts 1 4 x 1 twelve kit washers 1 4 SAE and six kit nuts 1 4 nylock g Remove bolt and electric fan from core support h Position electric fan on lower radiator support with two tabs i Install kit bracket S shaped on electric fan with kit nut 1 4 nylock and kit washer 1 4 SAE j Install kit bracket S s...

Страница 21: ...n lower radiator sup port assembly Ensure radiator lower studs are positioned in the radiator support bushings Silver Clip Nut Radiator Kit Clip Nut Radiator Kit Bracket Spacers Silver Clip Nut Radiator Kit Bolt 5 16 X 1 Kit Washer 5 16 USS Kit Zip ties p Install radiator and two kit bracket spacers on core support with two shoulder bolts 5 Radiator fan shroud a Remove four nuts from fan pulley In...

Страница 22: ...e Clamp Upper Radi ator Hose Radiator Hoses Fan Shroud Clips Clips Wiring Harness AC Line Clip Inner Fender c Install transmission cooler line brackets on frame with two bolts 7 Air handling system a Install air intake hose on engine with hose clamp b Install two clips hose clamp axle vent hose and axle vent hose clip on air cleaner base Bolt Transmission Cooler Line Brackets Frame Intake Hose Hos...

Страница 23: ...se Push Clip Air Cleaner Cover Wire Harness Bolt Intake Cover MarkAnd Trim Front bumper 1 Lower radiator a Fill cooling system according to manufacturers specifications b Install lower fan shroud on fan shroud and vehi cle c Install hose clip metal transmission cooler hose and transmission cooler hose on fan shroud and lower fan shroud 2 Install skid plate on frame with four bolts NOTE Check drain...

Страница 24: ...per a Remove four bolts nuts and two brackets from front bumper b Position front bumper on front bumper brackets and visually inspect and the frame cross mem ber where interference occurs along the bottom edge of the front bumper c Remove front bumper and mark a line following the bottom edge of front bumper at a distance of 1 3 4 inches from the edge as shown d Cut front bumper where marked as sh...

Страница 25: ...ront Bumper j Install front bumper and two kit spacers on front bumper brackets with two kit bolts M8 1 25 X 40mm Do not tighten k Install four nuts and two side impact braces on front bumper l Install two side impact braces on two kit brack ets side impact with four kit bolts 3 8 x 1 eight kit washers 3 8 USS and four kit nuts 3 8 nylock m Install two kit brackets side impact on frame with four b...

Страница 26: ...four kit nuts 3 8 nylock Grill Grill Turn Clips Core Support Tow Hooks Bolts Frame Running Lights Wiring Harness Connector b Install two kit brackets side impact on frame with four bolts c Mark and cut two side bumper braces as shown d Install two side bumper braces onto front bumper with two bolts two kit blocks 2 diame ter two kit bolts 8 1 25 x 90mm and two kit washers 8mm Kit Bracket Side Impa...

Страница 27: ...lts Front Bumper Fascia Front Bumper Fascia Pop Up Clips h Install front bumper fascia onto front fenders with four bolts i Install front bumper fascia onto driver and pas senger wheel wells with six screws j Remove eight grill turn clips from core support Install eight grill turn clips on grill k Install grill on core support and vehicle with eight grill turn clips Wheel Well Front Bumper Fascia ...

Страница 28: ... Front Bumper Fascia Push Clips Skid plate Frame Bed Bed Bushing 2 Install four bed bushings on four kit bed spacers crush blocks Position four kit bed spacers crush blocks on frame rail as shown 3 Tack weld four kit bed spacers crush blocks to frame After Completing Installation Inside Cab 1 Airbag fuse a Install airbag fuse b Install fuse cover c Remove strap from steering wheel Engine Compartme...

Страница 29: ...rqued during routine vehi cle servicing CAUTION Performance Automotive Group does not recommend any particular wheel and tire combinations for use with its body lifts and cannot assume responsibility for the customer s choice of wheels and tires Refer to your owner s manual for recommended tire sizes and warn ings related to the use of oversized tires Larger wheel and tire combinations increase st...

Страница 30: ...30 04 09 Nissan Titan Kit 40053 Accessories The following accessories are available Urethane Gap Guards ...

Страница 31: ...tch Bumper Support 1 Bracket Rad Left Support Assy 1 Bracket Rad Right Support Assy 2 Bracket Lower Radiator Support 2 Bracket Upper Backing Plate 1 Bracket Rear Bumper Left 1 Bracket Rear Bumper Right 2 Bracket w stud 2 Clip push 1 Extension steering 1 Guard Edge Black 39 2 Hose 3 4 x 2 1 Label Logo 25 Nut 1 4 Nylock 8 Nut 3 8 Nylock 10 Nut 7 16 Nylock 2 Nut Clip U Nut 2 Spacer Spare Tire Winch 4...

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