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No Load Battery Test

Before testing the starting/charging system, first test 

the battery to make sure it is fully charged.

1. Turn Ignition OFF.

2. Turn ON headlights for approx. 10 seconds to 

dissipate surface charge.

3. Insert BLACK test lead into COM test lead jack.

4. Insert RED test lead into                      test lead jack. 

5. Disconnect positive (+) red battery cable. Be sure 

positive cable clamp is securely away from the battery.

6. Add the alligator clips and connect RED clip to 

the positive (+) terminal of battery.

7. Connect BLACK clip to the negative (-) terminal 

of battery.

8. Turn multimeter range selector to 20V DC range.

View voltage results on the display.

Voltage Displayed          Percentage of Charge

12.75V or greater               100%

12.45V                                75%

12.35V                                50% Charge before any 

   

 

        further tests.

12.15V or less                     25% Charge before any 

   

 

        further tests.

Cranking Battery Load Test

This test puts a load on the battery to determine if 

there’s enough voltage delivered to the starter under 

cranking conditions.

1. Disable ignition system so vehicle won’t start. Refer 

to vehicle service manual for disabling procedure.

2. Insert BLACK test lead into COM test lead jack.

3. Insert RED test lead into                      test lead jack. 

4. Add the alligator clips and connect RED clip to 

positive (+) terminal/post of the battery.

5. Connect BLACK clip to negative (-) terminal/post 

of the battery.

6. Turn meter range selector to 20V DC.

7. Crank engine for 15 seconds continuously while 

observing display.  An assistant may be needed so 

you’re able to watch the display. Battery voltage should 

be at least 9.6 volts at the end of the 15 second load 

test with battery temperature at 70 degrees.
   Battery Voltage                    Temperature 

    After load Test                        of Battery

  9.6V   

 

70 Deg. F and above

 

9.5V 

  60 

Deg.

 

9.4V 

  50 

Deg.

 

9.3V 

  40 

Deg.

 

9.1V 

  30 

Deg.

 

8.9V 

  20 

Deg.

 

8.7V 

  10 

Deg.

  8.5V    

 

  0 Deg.

5

  MECHANICAL TESTS

Engine RPM

When checking engine RPM the meter results must 

be multiply by 10 to get the final figure. For 

example, if your meter display reads 65 and is set 

to 6 cylinder RPM, the actual engine RPM is 10 

times 65 or 650 RPM.

1. Insert BLACK test lead into COM test lead jack.

2. Insert RED test lead into                      test lead jack. 

3. Connect RED test lead to the TACH signal wire 

from the DIS Ignition Module if the vehicle is equipped 

with a Distributor less Ignition System. The TACH 

signal wire going from the DIS module to the vehicle 

engine computer. Refer to vehicle service manual for 

the wiring diagram. Vehicles with distributors, connect 

RED test lead to negative side of primary ignition coil.

4. Connect BLACK test lead to a good vehicle ground.

5. Turn the meters range selector to the correct 

cylinder setting, 8CYL, 6CYL, or 4CYL.

Engine RPM is measurement while engine is running.

5. Take the display results and multiply by 10 to get 

actual engine RPM.

Measuring Dwell

Dwell angle can be measured and set on breaker point 

ignition systems. Dwell is the length of time, in 

degrees, the breaker points remained closed. The 

correct dwell angle is extremely important for proper 

engine performance. Another application for dwell is in 

testing the mixture control solenoid on GM feedback 

carburetors. For dwell angle of your breaker point 

ignition system connect as follows.

1. Insert BLACK test lead into COM test lead jack.

2. Insert RED test lead into                      test lead jack. 

3. Connect RED test probe to the negative terminal 

side of the primary ignition coil. Refer to your vehicles 

service manual.

For measuring dwell angle on GM mixture control 

solenoids the meter connections stay the same. 

1. Connect RED probe lead to ground side or 

computer driven side of solenoid. Refer to vehicle 

service manual for solenoid location.

2. Connect BLACK test lead to a good vehicle ground.

3. Turn the meters range selector to DWELL and 

the correct cylinder setting, 8CYL, 6CYL, or 4CYL.

View reading on display.

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 BATTERY/STARTING/CHARGING

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Содержание W2969

Страница 1: ... and discussed with the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instructions Each person operating this product must also be of sound mind an...

Страница 2: ... and mild detergent should be used to clean the surface of the Meter when servicing No abrasive and solvent should be used to prevent the surface of the Meter from corrosion damage and accident 14 The Meter is suitable for indoor use 15 Turn the Meter power off when it is not in use and take out the battery when not using for a long time Constantly check the battery as it may leak when it has been...

Страница 3: ...e test settings Example If you re testing 100V DC turn the Range Selector knob to 200V DC then the highest voltage the meter can measure is 200V in that range Voltage Function AC DC Determine the current you re testing AC or DC Select the largest value within the range you re testing 1 Insert the BLACK or ground probe to the COM on the meter 2 Insert the RED or positive probe to the on the meter 3...

Страница 4: ...this for resistance measurements less than 10Ω Continuity Test A quick way to check if you have an open or closed circuit The meter beeps when the circuit is closed or shorted so you don t need the meters display in view A common automotive use is checking for blown fuses proper switch operation and broken or shorted wires 1 Insert BLACK test lead into COM test lead jack 2 Insert RED test lead int...

Страница 5: ...checking engine RPM the meter results must be multiply by 10 to get the final figure For example if your meter display reads 65 and is set to 6 cylinder RPM the actual engine RPM is 10 times 65 or 650 RPM 1 Insert BLACK test lead into COM test lead jack 2 Insert RED test lead into test lead jack 3 Connect RED test lead to the TACH signal wire from the DIS Ignition Module if the vehicle is equipped...

Страница 6: ...of a short or excessive battery current draw Excessive draw could lead to shortened battery life or a dead battery 1 Ignition OFF including all accessories Be sure trunk hood and dome lights are all OFF 2 Insert BLACK test lead into COM test lead jack 3 Insert RED test lead into the A or mA test lead jack 4 Disconnect positive red battery cable 5 Add the alligator clips and connect RED clip to pos...

Страница 7: ...E SENSORS TESTS CONT MAF vs MAP Manifold Absolute Pressure MAP is a sensor to measure vacuum the computer calculates the engine air flow based on the vacuum throttle position and intake air temperature Mass Air Flow MAF is a sensor that measures the actual air flow going into the engine MAP BARO Sensors These sensors send signals to the ECU indicating atmospheric pressure and or engine vacuum Ther...

Страница 8: ...the vehicle use the special slotted socket to avoid damaging the wires 2 Insert BLACK test lead into COM test lead jack 3 Insert RED test lead into test lead jack O2 Heater Circuit The following is for testing the heater circuit of the O2 Sensor Refer to your vehicles service manual for the location of the heater pins in the wiring connector 1 Add the alligator clips and connect the RED clip to ei...

Страница 9: ...4 Connect the BLACK clip to a good body GROUND 5 Refer to your service manual for the MAF location identify the power ground and signal pin ENGINE SENSORS TESTS CONT locations Typically you ll find the signal pin in the center of the three pins For this test you ll need to back probe or pierce the signal wire in the MAF wire connection Refer to vehicle service manual for best way to connect to MAF...

Страница 10: ...ing applications These sensors are used whenever the vehicle ECU needs to know speed and position of a rotating object Examples of use are ignition ENGINE SENSORS TESTS CONT Ʊ Ⅴ Ʌ systems to determine camshaft and crankshaft position This enables the ECU to know the optimum time to fire the ignition coil and turn on the fuel injectors This test checks for proper switching action in any Hall Effect...

Страница 11: ...NITION SYSTEM TESTS Ʊ Ⅴ Ʌ ferrous objects Reluctance sensor are used whenever the vehicle s ECU needs to know speed and or the position of a rotating object In ignition systems it s used to determine camshaft and crankshaft position This tells the vehicle ECU when to fire the ignition coil and turn on the fuel injectors Speed sensors are another type of reluctance sensor used in transmissions to m...

Страница 12: ...n coil terminals are easily accessible For testing the PRIMARY SIDE of the ignition coil the engine must be cool and off You ll need to IGNITION SYSTEM TESTS CONT Ʊ Ⅴ Ʌ Ʊ Ⅴ Ʌ identify both the primary ignition coil terminals positive and the negative terminals Once identified disconnect them from the coil It s recommended to mark the wires if they re not color coded red and black Next remove the c...

Страница 13: ...t the resistance of ignition wires flex the wire while testing for breaks in the carbon fibers This test can be used for DIS IGNITION SYSTEM TESTS CONT Ʊ Ⅴ Ʌ Test the Coil On Plug Insulators for breaks and those systems that mount their ignition coils away from the spark plugs 1 Pull and test the ignition wires one at a time Avoid the confusion pulling all the wires without marking where they go I...

Страница 14: ... the wiring harness 3 Insert BLACK test lead into COM test lead jack FUEL SYSTEM TESTS 4 Insert RED test lead into test lead jack 5 Turn the meters range selector to the 200Ω setting Because of the sensitivity of this test touch the two probes of the test leads together View the reading on the display and record the resistance value 6 Add the alligator clips and connect the RED clip to a single pr...

Страница 15: ...clip provided just push onto the test probes Low Battery When the 9v battery needs to be replaced a battery symbol will appears in the lower left corner of the display Battery Replacement Turn meter OFF and remove test leads Remove screw from battery cover remove battery cover and battery Install a new 9 Volt battery and re assemble meter Fuse Replacement Turn meter OFF and remove test leads Remov...

Страница 16: ...rformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PE...

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