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Functional Safety KFD2-SR2-Ex*.W(.LB)

Planning

3.4

Characteristic Safety Values

The characteristic safety values like PFD, SFF, HFT and T

1

 are taken 

from the SIL report/FMEDA report. Observe that PFD and T

1

 are related to each other.

The function of the devices has to be checked within the proof test interval (T

1

).

Parameters

Characteristic values

Assessment type and 

documentation

Full assessment

Device type

A

Mode of operation

Low demand mode or high demand mode

HFT

0

SIL

2

SC

2

Safety function

Output is de-energized

s

1

113 FIT

dd

0 FIT

du

37.8 FIT

total (safety function)

1

151 FIT

no part

127 FIT

SFF

75 %

DC

0 %

MTBF 

2

288 years

MTTF

D

3023 years

PFH

3.77 x 10

-8

 1/h

Test version

Manual proof test

In-loop proof test

PTC

100 %

90 %

PFD

avg

 for T

1

 = 1 year 

3

1.65 x 10

-4

3.15 x 10

-4

PFD

avg

 for T

1

 = 2 years 

3

3.31 x 10

-4

4.64 x 10

-4

PFD

avg

 for T

1

 = 3 years 

3

4.96 x 10

-4

6.13 x 10

-4

Fault reaction time 

4

< 20 ms

Table 3.1

1

"No effect failures" are not influencing the safety function and are therefore not included in SFF and in the failure rates 

of the safety function.

2

acc. to SN29500. This value includes failures which are not part of the safety function/MTTR = 8 h. The value is calculated 

for one safety function of the device.

3

Since the current PTC value is < 100 % and therefore the probability of failure will increase, calculate the PFD value according 

to the following formula:

PFD

avg

 = (

du

 / 2) x (PTC x T

1

 + (1 

 PTC) x T

service

)

A service time T

service

 of 10 years was assumed for the calculation of PFD

avg

.

4

Step response time, also valid under fault conditions (including fault detection and fault reaction)

Содержание KFD2-SR2-Ex Series

Страница 1: ...ISO9001 2 Functional Safety Switch Amplifier KFD2 SR2 Ex W LB Manual...

Страница 2: ...ion as well as the supplementary clause Expanded reservation of proprietorship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs co...

Страница 3: ...Function 8 2 3 Interfaces 9 2 4 Marking 9 2 5 Standards and Directives for Functional Safety 9 3 Planning 10 3 1 System Structure 10 3 2 Assumptions 11 3 3 Safety Function and Safe State 12 3 4 Charac...

Страница 4: ...Functional Safety KFD2 SR2 Ex W LB Contents 4 2020 05...

Страница 5: ...ting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if app...

Страница 6: ...nd understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and abso...

Страница 7: ...re displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This sy...

Страница 8: ...om NAMUR sensors or dry contacts from the hazardous area to the non hazardous area The proximity sensor or switch controls a change over relay contact for the load in the non explosion hazardous area...

Страница 9: ...Directives for Functional Safety Device specific standards and directives System specific standards and directives Note For corresponding connections see datasheet Pepperl Fuchs Group Lilienthalstra e...

Страница 10: ...he demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reaction...

Страница 11: ...must be multiplied by a factor of 2 5 based on experience A similar factor must be used if frequent temperature fluctuations are expected SIL 2 application To build a SIL safety loop for the defined...

Страница 12: ...fe state is reached if the NAMUR sensor input is in the on state S2 position I output II as signal output Output II has the same switching state like output I S2 position II output II as fault indicat...

Страница 13: ...sions are supervised The line fault detection is activated if switch S3 is in position I The related safety function is defined as the outputs are de energized safe state if there is a line fault dete...

Страница 14: ...oof test In loop proof test PTC 100 90 PFDavg for T1 1 year 3 1 65 x 10 4 3 15 x 10 4 PFDavg for T1 2 years 3 3 31 x 10 4 4 64 x 10 4 PFDavg for T1 3 years 3 4 96 x 10 4 6 13 x 10 4 Fault reaction tim...

Страница 15: ...o the following conditions highly stressful environmental conditions such as constantly high temperatures temperature cycles with high temperature differences permanent repeated mechanical stress vibr...

Страница 16: ...n 5 Check the safety function to ensure the expected output behavior 4 1 Configuration Configuring the Device The device is configured via DIP switches The DIP switches for setting the safety function...

Страница 17: ...n of the respective effectiveness e g concepts according to NA106 2018 According to IEC EN 61508 2 a recurring proof test shall be undertaken to reveal potential dangerous failures that are not detect...

Страница 18: ...ge detection Test each input channel individually 4 Connect a potentiometer of 4 7 k threshold for normal operation to the input The threshold must be between 1 4 mA and 1 9 mA the hysteresis must be...

Страница 19: ...Zone 0 1 2 Div 1 2 Zone 2 Div 2 KFD2 SR2 Ex1 W Multimeter mA Multimeter mA 240 2 5 W 24 V DC 2 3 1 7 8 9 I supply 14 15 RLB 24 V DC Power supply Supply RSC Multimeter mA Zone 0 1 2 Div 1 2 Zone 2 Div...

Страница 20: ...can also use documented switching actions for verification within the framework of regular proof test intervals The calculated values correspond to the values in the Characteristic Safety Values table...

Страница 21: ...s not work Take appropriate measures to protect personnel and equipment while the safety function is not available Secure the application against accidental restart 3 Do not repair a defective device...

Страница 22: ...safety function Probability of failure of components that are in the safety loop HFT Hardware Fault Tolerance MTBF Mean Time Between Failures MTTFD Mean Time To dangerous Failure MTTR Mean Time To Re...

Страница 23: ...Functional Safety KFD2 SR2 Ex W LB Notes 2020 05 23...

Страница 24: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 6656A...

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