Pentair Hydromatic Скачать руководство пользователя страница 7

7

Step 6 

Float adjustment for simplex 

systems: 

Adjust floats so that the water 

level is above the pump motor 

housing, and the pump shuts off 

when the water level is 2 inches 

above the pump volute discharge.

Pump 

Troubleshooting

Below is a list of common problems 

and possible solutions. Refer to the 

pump and panel installation and 

service manuals for details regarding 

any necessary adjusting, dismantling 

or repair work.

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or  

fire hazard. Installer must 

disconnect all electrical sources 

prior to installation. Only 

qualified personnel may install 

or service this system. NFPA 70/

National Electric Code (NEC) 

or local codes must be followed. 

System must be properly 

grounded according to NEC or 

local codes.

Cutting risk. Risk of serious 

cutting or amputation exists. 

Disconnect all power sources 

prior to handling or servicing 

pump or grinding mechanism. 

Pump may start without 

warning. Grinding mechanism 

is extremely sharp. Use 

 

caution when handling grinder 

mechanism.
Pump runs but does not pump 

down the basin with the H-O-A 

switch on either Hand or 

Automatic position.

Step 3

With power off, turn radial cutter 

with a screwdriver to be sure  

it rotates freely. If necessary 

 

to adjust, refer to pump service 

manual.

BLACK    WHITE    GREEN

230 VOLT - 1 PHASE PUMP

GREEN

230

VAC

POWER

CORD

Pump  

Operations

Step 1

Run clear water into the basin 

until motor housing is covered.
Step 2

Open the shut-off valve to the 

discharge line.
Step 3

Turn on main breaker.
Step 4

Start the pump by pushing the 

“Push-to-run” push button inside 

the control panel.
Step 5

Check the pump amperage with 

clamp on ammeter on black 

pump lead. Readings higher than 

nameplate indicate clogged pump, 

miswiring, or improper voltage. 

If basin is not being pumped 

down and amperage readings are 

considerably lower than nameplate, 

then the pump is air locked.

 1. Cutters may be clogged. 

Amperage higher than 

nameplate may indicate this 

problem.

 2. Discharge gate valve may be 

closed.

 3. 

Clogging anywhere from 

cutters to check valve. This is 

evident if no water discharged 

out of the check valve after 

raising the pump to disconnect 

the sealing flange. Pull pump 

assembly and check for cause 

of clogging.

 4. Discharge head may be too 

high. Check elevation against 

design point of pump.

 5. Clogging beyond the sealing 

flange. This is evident if 

water is discharged through 

the check valve when raising 

the pump to disconnect the  

sealing flange. Inspect system 

basin piping or discharge 

 

piping from basin to locate 

clogging.

Basin level is pumped down when 

the “Push-to-run” push button 

is pushed, but is not pumped 

down in Automatic position.
 1. Floats are not hanging free in 

the basin or are covered with 

grease. Pump the level down 

with the “Push-to-run” push 

button, so that the floats can be 

observed. Relocate and clean 

float(s) as necessary.

  2. If this is a new installation and 

original start-up, the floats may 

be miswired into the control 

panel. If the On and Off floats 

are reversed, the pump will 

short cycle on and off and will 

not pump the level down.

  3. Floats are malfunctioning. Pull 

the floats out of the basin and 

hang the Off and On floats from 

your hand. Tilt the Off float so 

that the large end is above the 

Содержание Hydromatic

Страница 1: ...ovide this manual to the owner of the equip ment or to the responsible party who maintains the system COMPLETE GRINDER PACKAGE SYSTEM TH PRO SYSTEM INSTALLATION AND SERVICE MANUAL Item E 03 515 Part 5625 515 1 2012 Pentair Pump Group Inc 11 05 12 ...

Страница 2: ...ust be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to the system Risk of fire or expl...

Страница 3: ...drilled hole PIPE SIZE HOLE SAW DIAMETER 3 4 4 5 6 7 Contact the factory for availability of proper size hole saw if necessary 6 pipe size requires use of a fiberglass basin Failure to use a properly piloted hole saw may result in damage to basin which may result in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and ...

Страница 4: ...ing live electrical connections Step 1 Obtain proper backfill material The backfill material provides as much as 90 of the basin s support under certain stress conditions The installer must be positive that correct bed and backfill materials are used per instructions as follows A Gravel clean and free flowing with particle size not less than 1 8 or more than 3 4 in diameter Use this description wh...

Страница 5: ...g Grinding mechanism is extremely sharp Use caution when handling the grinder mechanism Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70NationalElectricCode Consult factory for optional equipment rated for this use Unpacking Pump Remove pump from carton When unpacking unit check for concealed d...

Страница 6: ...int at which the electrical conduit will enter the basin and using a 3 diameter properly maintained piloted hole saw drill a hole through the basin wall If using a fiberglass basin clean the edges of the hole and apply a sealant coating to the cut section to prevent fiberglass deterioration Insert the inlet grommet into the drilled hole Failure to use a properly piloted hole saw may result in dama...

Страница 7: ... breaker Step 4 Start the pump by pushing the Push to run push button inside the control panel Step 5 Check the pump amperage with clamp on ammeter on black pump lead Readings higher than nameplate indicate clogged pump miswiring or improper voltage If basin is not being pumped down and amperage readings are considerably lower than nameplate then the pump is air locked 1 Cutters may be clogged Amp...

Страница 8: ...ally suspend the Off float the pump should stop running If this procedure does not cause the pump to operate as described either replace the float s or replace the alternator relay if the system is duplex Circuit breaker trips when pump tries to start 1 Short circuit in pump motor 2 Water may have entered the motor housing through either worn out mechanical seals or O rings 3 Start component s fai...

Страница 9: ...03 1 Stand for HPD200 Positive Displacement Pump 1 27078B005 Stand for HGRS200 Centrifugal Pump 1 3 12870 015 1 Junction Box NEMA 6 2 NPT 1 4 14595 320 1 Float control pump 20 cord 1 5 21813A322 Float control alarm 20 cord 1 6 22470B005 Float control bracket 1 7 23901D303 Basin 24 x 48 Fiberglass 1 23901D301 Basin 24 x 60 Fiberglass 1 23901D304 Basin 24 x 72 Fiberglass 1 23901D306 Basin 24 x 84 Fi...

Страница 10: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 12: ...ting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from it...

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