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Rev. C  10-5-07

             P/N  472592

3 5

Diagnostic LED

1 Flash

- Air Flow Fault

2 Flashes

- Flame No Call for Heat

3 Flashes

- Ignition Lockout

Flame Current

Check Point

Section 4.    Operation

Figure 30.

SAFETY CONTROLS, 

(cont’d.)

OPERATION OF IGNITION MODULE

The Ignition Module

, (see 

Figure 30

),

 is microprocessor based

and operates on 24VAC supplied by the transformer. The control
utilizes a microprocessor  to continually and safely monitor, analyze,
and control the proper operation of the gas flame holder. The module
with the presence of the flame sensor, using flame rectification,
allows the heater to operate.

OPERATING THE  CONTROL  PANEL

The five operating switches are:

POOL ON

Press this button to govern heater operation by the
pool temperature setting.

SPA ON

Press this button to govern heater operation by the
spa temperature setting.

HEATER OFF

Press this button to switch off the heater.

 TEMP

Press this button to raise the temperature setting.

  TEMP

Press this button to lower the temperature setting.

To toggle the display between degrees Centigrade (°C) and degrees
Fahrenheit (°F):

1. Turn the Operating Control OFF.

2. Press 

 

TEMP

 or 

 

TEMP

 for 5 seconds. The display will flash once and change modes (°C to °F or vice versa).

3. Turn the Operating Control ON.

When either the 

 

TEMP

 or 

 

TEMP

 buttons are depressed, the digital display will indicate the temperature setting.

After five seconds, the display will return to the actual pool/spa temperature.

In addition to the digital temperature display, there are five indicator lights:

The 

POOL ON

 light indicates that the pool water temperature is governing operation of the heater.

The 

SPA ON

 light indicates that the spa water temperature is governing operation of the heater.

The 

HEATING

 light comes on and stays on when the burner is firing. This light should be on whenever the burner is on.

It blinks when the heater is calling for heat but not firing. If this light is on but the burner fails to come on, one of the
“service” lights should come on, indicating a fault in the system.

The 

SERVICE SYSTEM

 light indicates that there is insufficient water flow to the heater. If the pump is operating, this

usually indicates that the filter and/or skimmers should be cleaned (some filters may require back-washing). If the light
remains on after the filter/skimmers have been serviced, the system should be checked by a qualified service technician.

The 

SERVICE HEATER

 light indicates a fault in the heater or its controls. If this light comes on, shut down the heater

(See “TO TURN OFF GAS TO THE APPLIANCE” on 

page 33

), and have a qualified service technician check the

system.

WARNING

Risk of explosion or fire causing burns or death if safety interlocks are disabled. DO NOT 

attempt to operate heater

when SERVICE HEATER light is on or if blower or burner will not start. Instead, follow instructions under “To Switch Off Gas to
the Appliance,” and call a qualified service technician to repair unit.

Temperature

Up and Down

Digital Temperature

Display

System Operation

Indicator Lights

Dual Temperature

Controls

Heater "OFF"

Switch

Figure 31.

Содержание 175K BTU/HR

Страница 1: ...med by a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this heater or other appliances WHAT TO DO IF YOU...

Страница 2: ...reserved 1620 Hawkins Ave Sanford NC 27330 800 831 7133 or 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 800 831 7133 or 805 553 5000 293 Wright Street Delavan WI 53115 262 728 5551 This d...

Страница 3: ...nstallation for U S or Outdoor Shelter for Canada 20 Vertical Venting Negative Pressure 20 22 Horizontal or Vertical Venting Positive Pressure 23 Connecting Special Gas Venting 23 25 Outdoor Shelter V...

Страница 4: ...400 Input rating Btu hr X 1000 3 Fuel Type LP Propane gas or NA Natural gas 4 Construction STD Standard Model HD Heavy Duty Model ASME ASME Certified Model Section 1 Heater Identification Information...

Страница 5: ...or of the MasterTemp pool and spa heater The manufacturer s warranty may be void if for any reason the heater is improperly installed and or operated Be sure to follow the instructions set forth in th...

Страница 6: ...ersons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain their physician s advice before using spas or hot tubs 6 Persons taking medication...

Страница 7: ...ld attempt to convert heater from one fuel to the other Do not attempt to alter the rated input or type of gas by changing the orifice If it is necessary to convert to a different type of gas consult...

Страница 8: ...heater GENERAL SPECIFICATIONS NOTICE Combustion air contaminated by corrosive chemical fumes can damage the heater and will void the warranty The Combination Gas Control Valve on this heater differs...

Страница 9: ...e heat exchanger outlet temperature goes above 135 F 57 C and the air flow switch AFS which senses the pressure drop across the air metering orifice the automatic gas shut off AGS switch which opens i...

Страница 10: ...tates require installation and repair by licensed personnel If this applies in your state be sure your contractor bears the appropriate license See Figure 2 for Outdoor and Indoor Installations SPECIF...

Страница 11: ...putting chlorine tablets or sticks into the skimmer s When the pump is off this will cause a high concentration of chlorine to enter the heater which could cause corrosion damage to the heat exchange...

Страница 12: ...unions provided Heat sinks are not required The low thermal mass of the heater will prevent overheating of the piping connected to the pump even if the heater shuts down unexpectedly Occasionally a t...

Страница 13: ...dynamic The gas supply must be installed in accordance with the National Fuel Gas Code ANSIZ223 1 or standard CSA B149 1 Natural Gas and Propane Installation Codes as applicable and all applicable loc...

Страница 14: ...P T N E L A V I U Q E M U M I X A M t F t o o F c i b u C r e p U T B 0 0 0 1 t a s a G l a r u t a N t o o F c i b u C r e p U T B 0 0 5 2 t a s a G e n a p o r P L E D O M 2 1 4 3 1 4 1 1 2 1 1 2 2...

Страница 15: ...These instructions are for the use of qualified service technicians only This appliance is equipped with an unconventional gas control valve that is factory set with a manifold pressure of 2 0 5cm wc...

Страница 16: ...the heater and disconnect the power to it until the weather has moderated In areas subject to hurricanes or very high winds purchase the Bolt Down Bracket Kit P N 460738 HEATER CLEARANCES OUTDOOR IMP...

Страница 17: ...ed within a 10 ft radius Vent Termination Must be located 4 feet away from the building wall openings and at the following distances away from any door window or gravity air inlet 4 ft below 4 ft hori...

Страница 18: ...quirements INDOOR INSTALLATION U S OR OUTDOOR SHELTER CANADA The following clearances must be maintained from combustible surfaces TOP 6 in 15 cm EXHAUST SIDE 6 in 15 cm HEADER SIDE 6 in 15 cm DOOR PA...

Страница 19: ...9 2 1 n i q s 0 5 m c q s 3 2 3 n i q s 0 5 m c q s 3 2 3 0 5 2 n i q s 0 5 2 m c q s 3 1 6 1 n i q s 0 5 2 m c q s 3 1 6 1 n i q s 3 6 m c q s 6 0 4 n i q s 3 6 m c q s 6 0 4 0 0 3 n i q s 0 0 3 m c...

Страница 20: ...149 2 Canada Read VERTICAL VENTING NEGATIVE PRESSURE before using this table Table 10 Permitted Minimum and Maximum Vent Heights By Size and Heater Model NOTE Vent must be at least eight 8 feet away f...

Страница 21: ...rchangeable Mixing parts from more than one manufacturer may cause leaks or damage to vent When assembling a vent pick one manufacturer and be sure that all vent parts come from that manufacturer and...

Страница 22: ...drain manufacturer s installation instructions 5 Use Listed fire stop for floor and ceiling penetrations Use Listed thimble for wall penetrations Use a Listed roof flashing roof jack or roof thimble...

Страница 23: ...sence of a clearance recommendation by the vent pipe manufacturer the requirements of the Uniform Mechanical Code should be met The ventilation air requirements for the MasterTemp heater can be found...

Страница 24: ...on the heater or vent body It is recommended to slope the horizontal pipe runs up from the heater at least 1 4 per foot 2cm M Install Approved condensate drains at low points where condensate might co...

Страница 25: ...a See Figure 16 at least 10 feet 3 3M from any opening into a building at least 12 3M above finished grade or the normally expected snow accumulation level whichever is higher at least 4 feet 1 2M hor...

Страница 26: ...local codes and fire protection authorities about specific installation restrictions The heater is design certified by CSA International for installation on combustible flooring in alcoves basements...

Страница 27: ...uns slope uniformly at least 1 4 per foot 2cm per meter to condensate drain s No sags no dips no high or low spots Check that vent is supported at elbows tees and horizontal and vertical runs accordin...

Страница 28: ...ce with local codes or in the absence of local codes with the National Electrical Code or the Canadian Electrical Code as applicable Abonding lug is provided on the outside of the panel under the vent...

Страница 29: ...en the control board terminals on the heater and the external relays as shown in Figure 23 Use at least 2 relays per heater to allow for an OFF setting on each heater mode Select relays that can handl...

Страница 30: ...ne IGNITION CONTROL MODULE DIAGNOSTIC INDICATOR F1 F2 24 VAC S1 240 S1 120 L1 L1 L2 BM FL F1 L2 S2 TH IND VALGND GND GND BLOWER Line 2 120 VAC IGNITER TRANS Line 1 Ground JUNCTION BOX F I R E M A N S...

Страница 31: ...ROL 24 VAC LOGIC TH IND AIR FLOW SWITCH HI LIMIT SWITCH WATER PRESSURE SWITCH COM NO AGS SWITCH VAL GAS VALVE THERMISTOR SENSOR STACK FLUE SENSOR NOTES 1 AND TH L1 L2 F1 F2 S1 24 VAC S2 GND IND VAL AR...

Страница 32: ...supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department C Use only your hand to turn the gas control on or off Never use...

Страница 33: ...mperature or burner will not fire See OPERATING the CONTROL PANEL 14 The blower should come on immediately and after about 20 seconds the burner should fire When operating for the first time the burne...

Страница 34: ...so that it is open when the pump is off and closed when the pump is running Turn the star wheel on the switch clockwise to raise setting heater below the pool and counterclockwise to lower the setting...

Страница 35: ...addition to the digital temperature display there are five indicator lights The POOL ON light indicates that the pool water temperature is governing operation of the heater The SPA ON light indicates...

Страница 36: ...llow button on the corner of the control board 3 Push the Max Temp Set Point button on the back of the control board see Figure 33 The following sequence should happen A The unit will come on and the...

Страница 37: ...me on replace Control Board YES Is green POOL or SPA LED on Is red SERVICE SYSTEM LED on Is red SERVICE HEATER LED on Turn off power to heater for about 5 seconds and turn back on Make sure tempera tu...

Страница 38: ...dary of Transformer Check for Line Voltage at Transformer primary pins White connects to Pin 3 on Transformer Black to Pin 2 Orange to Pin 1 240V check Pin1 to Pin 3 120V check Pin 2 to Pin 3 Jumper F...

Страница 39: ...ement Model Flow 200 20 gal min 76 LPM 175 20 gal min 76 LPM 250 25 gal min 95 LPM 300 30 gal min 114 LPM 400 40 gal min 151 LPM Is red SERVICE HEATER LED on YES YES NO YES NO NO Is red SERVICE SYSTEM...

Страница 40: ...r heat SEE NOTE 2 Turn off power to heater for 5 seconds and turn back on Make sure tempera ture setting is above water temperature Wait one minute Does heater fire and stay on Did Blower come on Veri...

Страница 41: ...d some voltage between 0 and 240 VAC Exactly what reading you get will depend on the meter but with a good ICM the reading won t be 0 VAC or 240 VAC but somewhere in between IMPORTANT READ ME FIRST Ga...

Страница 42: ...ow Switch AFS If problem persists replace Blower Replace Blower Verify correct connection of wiring between 24 VAC and IND terminals on Ignition Control Module and Control Board and replace Control Bo...

Страница 43: ...es sensor check OK Clean tighten pins as needed Reset power to Heater and retry Heater should fire NOT OK NO NO NO NO NO SFS on Replace Stack Flue Sensor Correct Fuel Supply reset Heater and retry Hea...

Страница 44: ...for wet or damaged igniter with normal but flame does being sensed low resistance to ground Replacewith not stay lit new igniter Verify burner flameholder is properly grounded Ignition Control Module...

Страница 45: ...technician if you suspect that the burner may require maintenance PRESSURE RELIEFVALVE Canadian code requires and some U S local codes may require installation of a pressure relief valve PRV Purchase...

Страница 46: ...xpected to drop below freezing 32 F 0 C shut down the heater and winterize it For outdoor heaters in freezing climates shut the heater down and drain it for winter as follows 1 Turn off electrical sup...

Страница 47: ...heater and the chlorinator to prevent concentrated chemicals from back siphoning into the heater Back siphoning is most likely to occur when the pump stops creating a pressure suction differential Do...

Страница 48: ...gher or bromine residual is 6 0 ppm or higher See your local pool supply store for help in properly balancing your water chemistry RULE Chemicals that are acid lower pH Chemicals that are alkaline rai...

Страница 49: ...ur dealer cannot supply you call Customer Support at 1 800 831 7133 For complete Electrical System parts breakdown Key Nos 1 through 4 See Page 53 For complete Burner System parts breakdown Key Nos 5...

Страница 50: ...07 50 MASTERTEMP REPLACEMENT PARTS For Heater mounting bolts and clamps purchase separately Bolt Down Bracket Kit Part No 460738 1 20 22 23 24 25 23 28 26 27 15 21 5 6 7 19 18 13 12 11 8 2 2 3 4 10 9...

Страница 51: ...Flameholder Assembly 12 Flameholder Combustion Chamber Gasket 13 Flameholder Insulation Cap Flameholder Insert 14 Condensate Evaporator Plate 15 One Piece Metal Chamber Combustion Chamber Assembly 42...

Страница 52: ...07 0120 77707 0120 77707 0120 6 Manifold Insert 1 7 Manifold Baffle Plate 8 Manifold Bypass Valve 1 1 9 Water Pressure Switch 42001 0060S 42001 0060S 42001 0060S 42001 0060S 10 Manifold 1 11 5 16 Wash...

Страница 53: ...2001 0053S 42001 0053S 42001 0053S 8 Terminal Board 1 1 1 1 1 1 42001 0056S 42001 0056S 42001 0056S 42001 0056S 9 Fireman s Switch Fuse 1 25A 1 1 4 32850 0099 32850 0099 32850 0099 32850 0099 10 Ignit...

Страница 54: ...P N 472592 Rev C 10 5 07 54 NOTES...

Страница 55: ...Rev C 10 5 07 P N 472592 55 NOTES...

Страница 56: ...Rev C 10 5 07 56 40 Pentair Water Pool and Spa Inc 1620 Hawkins Ave Sanford NC 27330 800 831 7133 or 919 566 8000 10951 W Los Angeles Ave Moorpark CA 93021 800 831 7133 or 805 553 5000 SAVE THESE INS...

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