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PENTA 1130, Руководство оператора

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17 

Scale system accuracy . And trouble shooting. 
 
The scale can be calibrated to weigh right on your mixer. 
Check the scale with a weight to make sure the calibration and setup numbers are right 
for your mixer. 
Write down the right setup and calibration number in the front of this manual. 
The setup and calibration number will work with any digi-star scale head. 
 
Once it is right no re-calibration will be necessary. 
 
Once a month it is a good idea to check the 4 or 6 loadcells with a known weight to make 
sure they all weigh the same. 
If they differ, there could be a bad loadcell or bad cable or loose connection, or the 
loadcell has moved or turned. 
Make sure the bolts on the back side are all in place. There is an arrow on the end of the 
loadcell that should point down. 
 
A cut in the cable will affect the weighing accuracy. Shorten the cable or fix the broken 
spot with solder and heat shrink. 
 
A loose connection can affect weighing (some J-boxes can be opened and terminals 
tightened) 
 
The best way to test the loadcells is to unplug all loadcell wires, zero the scale, and plug 
in the loadcells one at the time. Looking for an stable number (5000-10000lbs is normal) 
error code on the scale head, or an erratic weight change, or a lock up weight can mean 
bad or damaged loadcell, or cable. 
More trouble shooting can be done by contacting your dealer. 

 
OPERATION

 

  
The Penta Cutter-Mixer-Feeder is specifically designed to cut and mix feed ingredients 
into a Total Mixed Ration (TMR).  Many of the features incorporated into this machine are 
the result of suggestions made by customers like you.  Read this manual carefully to 
learn how to operate the machine safely and how to adjust it to provide maximum 
efficiency.  Following the operating instructions with a proper maintenance program will 
extend the life of your machinery. 
The auger in the mixer is very important it is well maintained, 
 
The plow on the back of the wing of the auger can be adjusted. The closer to the side wall 
the better the mix. When the plow is wore to the hole in the plow it is time to replace the 
plow, keep an eye on the bolts as they will be worn as well. Use new bolts with a new 
plow. 
The front tornado edge can be replaced when it is wearing away from the wall. 
 

BREAK-IN

 

  
After the first several hours of use, it is important to check the wheel nuts and other 
fasteners to make sure that they are all tightened properly.  Also check to make sure the 
mixer is properly greased and the fluid reservoirs are filled to the proper level. 

 

 
 
 
 

Содержание 1130

Страница 1: ...30 Series Operators manual 8030 9630 1130 1 ...

Страница 2: ...Operating safety Safety decals Transport Tires 3 Connection Pre Operation check Tractor Requirements General Connection Tow Bar Adjustment 4 Operation Weighing system Scale system accuracy and trouble shooting Operation and break in Loading Common weights Unloading 5 Maintenance Greasing Maintenance schedule Maintenance safety Gearbox lubrication Filling your planetary gearbox Grease locations Lub...

Страница 3: ...Some items in this manual may differ slightly from your TMR Mixer PENTA reserves the right to make changes to the TMR Mixer and this manual without notice If in any doubt regarding the aspect of the design or operation contact PENTA or an authorized dealer CUSTOMER REFERENCE INFORMATION Penta Model Number ________________________________ Penta Serial Number ________________________________ Date Pu...

Страница 4: ...faulty or weather abuse or accident voids our guarantee Warranty service must be preformed by a dealer or service center authorized by Penta The warranty registration form fig 1 0 must be filled out by the dealer and signed by both the dealer and customer at time of delivery Reference PENTA s warranty Guidelines Stipulations on our website www pentatmr com or Email warranty pentatmr com ...

Страница 5: ...ting feed to livestock A typical mix is made of powder liquid granular silage commodities forage baling materials crops The benefits of vertical auger TMR mixers are 1 Flexibility 2 Inclusion of any type of forage storage method at high levels 3 Utilization of low quality forages 4 Inclusion of commodities 5 Ration homogeneity acidosis control 6 Mixing precision 7 Ability to use urea NPN in ration...

Страница 6: ...nyone who will be operating maintaining servicing or working around the implement is familiar with the operating safety and maintenance procedures and related safety information contained in this manual The most important safety device on the equipment is a YOU the SAFE operator Do not modify the equipment in any way Unauthorized modifications may impair the function and or safety and could affect...

Страница 7: ...xer owners must give operating instructions to their employees before allowing them to operate the machine and ensure that all operators have read and understood the safety and operating procedures The most important safety device on the equipment is a SAFE operator It is the operator s responsibility to read and understand ALL safety and operating instructions in the manual and follow them A pers...

Страница 8: ... servicing or repairing 5 Install and secure guards before starting 6 Keep hands feet hair and clothing away from all moving and or rotating parts 7 Do not operate when guards are missing or broken 8 Clear the area of all bystanders especially children before starting 9 Do not allow children to play on or around the machine 10 Do not allow riders on the PENTA TMR MIXER or tractor 11 Be sure the PT...

Страница 9: ...9 Safety SAFETY DECAL STICKERS PART NUMBERS Diagram ...

Страница 10: ... ground WARNING Avoid extending or transporting implement on side hills or steep inclines Use extra caution when transporting on roadways Match speed to operating conditions Stay away from ditches and riverbanks Use caution and pay attention Use front weights to promote stability Start forward motion slowly and change speed gradually Drive around ditches Use caution when braking down a grade It is...

Страница 11: ...on the life of your agricultural tires OVERINFLATION causes excessive spin in the fields On hard stony soil it causes premature wear On the road over inflation causes fast irregular wear on the lugs the footprint is too small UNDERINFLATION causes irreversible damage to tire casings risk of failure It also leads to excessive wear on roads too much rolling resistance The right pressure for the tire...

Страница 12: ...chedule in the Service and Maintenance section of the manual 2 Use only tractor with adequate power to operate your PENTA TMR MIXER 3 Make sure the gearbox oil reservoir is filled to the proper level See Figure 2 4 Check the gearboxes Make sure the drain plugs are properly installed and tightened and not leaking 5 Ensure that the machine is properly attached to your tractor Be sure the retainer is...

Страница 13: ...hen determining whether the tractor attached is suitable for the terrain Using a small tractor on a heavy piece of machinery can cause severe injury or death if the operator loses control of the machinery Never leave the mixer parked full Staring up a mixer that has been stopped for more than an hour can greatly increase the start up horse power And damage the drive train Mixer Series Horsepower 3...

Страница 14: ...mpt makeshift repairs to hydraulic lines fittings or hoses by using tape clamps or cements The hydraulic system operates under extremely high pressure Such repairs will fail suddenly and create a hazardous and unsafe condition 5 Wear proper hand and eye protection when searching for a high pressure hydraulic leak Use a piece of wood or metal as a backstop instead of hands to isolate and identify l...

Страница 15: ...aft is not designed to operate at any greater length than specified by the manufacturer and damage can result See the attached section located at the back of this manual for PTO Shaft maintenance trouble shooting and repair information Note Pivoting the tractor and the mixer will shorten PTO shaft Use the right PTO that Penta sold with the mixer it has the right length and the right shear pin The ...

Страница 16: ...face every direction Be certain that the indicator is fastened securely especially when traveling at speeds over 10 km h 6 mph or over uneven surfaces The 12 volt D C negative ground power supply which is needed to power standard models can be taken from the power supply of the tractor which can be supplied by a number of different power plugs For mixers using a self contained battery the tractor ...

Страница 17: ...00lbs is normal error code on the scale head or an erratic weight change or a lock up weight can mean bad or damaged loadcell or cable More trouble shooting can be done by contacting your dealer OPERATION The Penta Cutter Mixer Feeder is specifically designed to cut and mix feed ingredients into a Total Mixed Ration TMR Many of the features incorporated into this machine are the result of suggesti...

Страница 18: ... mixer full more than hour as the start up torque can be double Starting the mixer empty is the best way to make the mixer last a long time Dog ears these feed restrictors are intended to hold the hay or material you cut shorter closer to the knifes a few notches in will usually work It takes more horse power to start the mixer full and run the mixer full with these dog ears into the feed Some fee...

Страница 19: ...wered There are two available options for conveyor operation One system employed is the Lock Collar System Mixers utilizing this system have lock collars supplied with the mixer These lock collars are stackable and are placed on the lift cylinder s stroke The number of lock collars used determines how far the conveyor drops down Once hydraulic lift height has been set operation of the conveyor wil...

Страница 20: ...olts and fasteners are all tightened properly See Torque Spec Check that all wheel nuts are tight and torque to 180 ft lbs 244 N m Check the auger Remove all string twine or other entangled material Check that no hoses are pinched rubbing or being crimped Re align as required Check for oil leaks Stop leaks before continuing Lubricate all grease fittings D After operating for 5 hours and 10 hours R...

Страница 21: ...ge every 1000hours Full Synthetic Oil 80 140 GL5 Rating Wheel Nuts Upon receipt of equipment then 6 times annually 50 hours Tighten all wheel nuts 180 ft lbs Tire Pressure 12 5 15 19 45 17 435 50 235 75R 245 70R Upon receipt of equipment then 12 times annually 25 hours Inflate to 55 psi Inflate to 75 psi Inflate to 100PSI Inflate to 110PSI Inflate to 110PSI Shear Bolts When broken Hitch Bolts Once...

Страница 22: ... at hand 5 Use only tools jacks and hoists of sufficient capacity for the job 6 Make sure all guards and shields are in place and properly secured when maintenance work is completed 7 Before applying pressure to the hydraulic system make sure all lines fittings and couplers are tight and in good condition 8 Keep hands feet hair and clothing away from all moving and or rotating parts 9 Clear the ar...

Страница 23: ...ox There are maximum and minimum oil level decals on your reservoir See Fig 2 It is important that the oil level in the reservoir remains between the maximum and minimum oil levels as indicated If it is too low the gearbox will not be sufficiently lubricated If it is above the maximum level spillage will occur The oil in the gearbox may expand and contact due to temperature changes whether from op...

Страница 24: ...g procedures be followed when re filling the gearbox IMPORTANT FILL GEARBOX THRU THE BOTTOM FITTING Remove the breather cap from the top of the reservoir To pump the synthetic oil into the gearbox remove the hydraulic hose that is attached to the bottom of the reservoir and attach it to your pump Pump the oil into the gearbox until the oil comes out of the top of the gearbox There are two ways to ...

Страница 25: ...ccording to the manufacturers specifications See attached PTO information for proper maintenance procedures The PTO cannot be over greased Pump enough grease into the cross to see grease come out of all the four cups The seals will move back into place P T O DRIVE SHAFT The PTO shaft used for power transmissions between the power supply and the machine driven must not be used without the guards su...

Страница 26: ...ools as the slightest bit of dirt can Damage the bearings or even the spindle When carrying out maintenance on the bearings check the brake linings drum and return springs clean the brakes clean and lubricate the brake cam shaft Contact your dealer for the right parts for your Penta Mixer Air bag kits can be added to all mixers with spring suspension to help stabilize the loaded mixer BRAKE MAINTE...

Страница 27: ...rque chart as a guide Replace hardware with the same bolt Bolt Diameter SAE 2 SAE 5 SAE 8 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 NM LBS 8 6 13 10 27 20 41 30 61 45 95 60 128 95 225 165 230 170 345 225 NM LBS 12 9 25 19 45 33 72 53 110 80 155 115 215 160 390 290 570 420 850 630 NM LBS 17 12 36 27 63 45 100 75 155 115 220 165 305 220 540 400 880 650 1320 970 IMPERIAL BOLT TORQUE SPECIFICATIONS MET...

Страница 28: ...hrough your local dealer or from PENTA TMR Incorporated SAFETY DECALS The safety decals are placed on the mixer at the time of manufacture It is important that all the decals are kept clean and legible at all times If any decals have become illegible or have been removed replacements are available through Penta machinery dealer or from PENTA TMR Incorporated Penta TMR Incorporated 4480 progress dr...

Страница 29: ...29 Notes ...

Страница 30: ...30 ...

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