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VFD68 Variable Frequency Drives (230 or 460 VAC) 

35

2.

Press 

 to start the VFD68 output to the motor.

3.

Turn 

 to change motor speeds. Run the motor at high speed, maximum frequency.

4.

Verify that the motor FLA (Full Load Amps) is correct using one of the following methods:

Use a clamp-on amp meter

Press 

 repeatedly until 

MON

 LED is on; press 

 until the LED display shows 

A

 for amperes 

instead of 

Hz

 for frequency.

5.

Press 

 to stop the output to the motor.

Configuring EXT Mode Using Analog Inputs

Verify that the VFD68 is in PU mode with no jumper between SD and STF (Figure 23 on page 34).

1.

Verify that the jumper above terminal 

SC

 (Figure 23) is set to 

SINK

.

2.

Verify that the AI2 mode switch to the left of terminal 

A

 (Figure 23) is set to 

for applications with 0–5 V or 

0–10 V voltage input or set to

 I

 for applications with 4–20 mA current input.

3.

Exit the PU (manual operation) mode by pressing 

 until the 

EXT

 LED is highlighted, then use a jumper 

to connect SD to STF.

The VFD68 is now commissioned, is in the external operation mode, and is ready to run the motor using the 
analog inputs. 

Troubleshooting

When an improper operating condition occurs in the VFD, the operation panel display changes to one of the 
status indications shown in Table 21. If the fault does not correspond to any of the faults in Table 21 (or if you 
have any other problem), refer to the 

VFD68 Variable Frequency Drive Technical Bulletin 

(Part No. 24-7664-3051)

.

Table 20 defines the indication categories. Table 21 provides descriptions of the individual indicator messages. 

When a fault occurs, take the appropriate corrective action, then reset the VFD and resume operation. See 

Resetting the VFD68 Drive

 on page 38. Failure to take corrective action and reset the VFD may lead to a 

repeat of the fault condition and damage the VFD. For further information on troubleshooting, refer to the 

VFD68 Variable Frequency Drive Technical Bulletin (Part No. 24-7664-3051).

Table 20: Indication Categories on the Operation Panel Display

Indication 
Category

Description

Error message

A message regarding operational or setting errors displays. The VFD continues operating.

Warning

The VFD continues operating. Failure to take appropriate measures will lead to a fault.

Alarm

The VFD continues operating. You can also output an alarm signal by adjusting a parameter 
setting.

Fault

When a fault occurs, the VFD output reduces to 0 Hz, the motor stops, and the VFD outputs a 
fault signal.

RUN

MODE

SET

STOP

RESET

STOP

RESET

PU

EXT

Содержание VFD68BBB

Страница 1: ...5 Dimensions 7 Mounting 8 Wiring 10 Precautions 11 Terminal Screw Torque Specifications 12 Branch Circuit Protection 12 Short Circuit Ratings 13 High Voltage Wire Size and Maximum Wire Length 14 Selec...

Страница 2: ...requency Audible Motor Noise and EMI 33 Adjusting the Default Parameters 33 Enter the Parameter Adjustment Mode 33 Select and Change Most Parameters 33 Select and Change C Prefix Parameters 34 Exit th...

Страница 3: ...ed equipment or other property additional precautions must be designed into the control system Incorporate and maintain other devices such as supervisory or alarm systems or safety or limit controls i...

Страница 4: ...al Bulletin Part No 24 7664 3051 Table 1 VFD68 Drive Model Information Voltage kW Horsepower Dimensions H x W x D mm in B 200 240 VAC 50 60 Hz 0 1 1 8 128 x 68 x 81 5 x 2 11 16 x 3 3 16 C 400 480 VAC...

Страница 5: ...5 to 2 times greater than the FLA current rating of the three phase motor IMPORTANT When selecting the motor do not exceed the maximum ampere rating of the VFD68 drive IMPORTANT Do not control both s...

Страница 6: ...intended to be mounted in an enclosure that only allows access by trained and authorized personnel and that prevents the ingress of contamination It is designed for use in an environment classified a...

Страница 7: ...5 61 VFD68BKL 150 5 91 138 5 43 220 8 66 208 8 19 155 6 10 VFD68BLL VFD68BMP 260 10 23 244 9 61 220 8 66 195 7 68 190 7 48 VFD68BNP Table 4 Three Phase 460 VAC Models mm in VFD Model H H1 W W1 D VFD6...

Страница 8: ...ove the high voltage wiring cover at the bottom of the VFD68 drive Figure 4 Figure 3 Loosen the Cover Screws and Remove the Front Cover Cover Screws Cover Screw 1 1 2 2 Cover Latch FIG cvr_rmvl Figure...

Страница 9: ...ble 5 Required Clearance Dimension 3 7 kW 5 HP or Less 5 5 7 5 kW 7 1 2 to 10 HP A 100 mm 4 in or more 100 mm 4 in or more B 10 mm 7 16 in or more 50 mm 2 in or more C Figure 5 Mounting the VFD68 Driv...

Страница 10: ...d cause electric shock personal injury or death AVERTISSEMENT Risque de d charge lectrique Afin d viter tout risque de d charge lectrique attendre au moins 10 minutes apr s la d connexion de l aliment...

Страница 11: ...inadequacy an earth ground fault due to wiring inadequacy or reduced motor insulation resistance Check the ground to earth insulation and phase to phase insulation of the VFD output side before applyi...

Страница 12: ...e branch circuit protection in accordance with the National Electrical Code for the U S or the Canadian Electrical Code for Canada and any additional codes As specified UL Class T fuses or any faster...

Страница 13: ...ximum allowable rating A 1 15 15 15 15 20 25 40 60 80 110 150 Table 9 VFD68Cxx Electrical Ratings 460 VAC kW HP 0 4 1 2 0 75 1 1 5 2 2 2 3 3 7 5 5 5 7 5 7 5 10 11 15 15 20 Rated fuse voltage V 480 V o...

Страница 14: ...d regional regulations Table 11 230 VAC VFD68Bxx Drives Maximum Output Amperes and Wiring Sizes Part Number Rated Capacity kW HP Maximum Output Current Amperes Cable Wire Size AWG1 1 The recommended c...

Страница 15: ...4 4 VFD68CMP 11 15 23 0 10 10 6 6 10 VFD68CNP 15 20 29 5 8 8 10 10 10 1 The recommended cable wire size is that of the cable THHW cable with a continuous maximum permissible temperature of 75 C 167 F...

Страница 16: ...30 VAC drive rated for 1 49 kW 2 HP b The rating information plate Figure 1 on page 4 for that model indicates that the VFD66BGG drive has a voltage rating of 230 VAC and a maximum output rating of 7...

Страница 17: ...ow voltage wiring Figure 8 2 Remove the high voltage wiring cover at the bottom of the VFD68 drive Figure 9 Figure 8 Loosen the Cover Screws and Remove the Front Cover Cover Screws Cover Screw 1 1 2 2...

Страница 18: ...to high voltage output terminals U V and W on the drive Figure 10 5 Connect earth ground wiring to the earth ground terminals on the VFD68 drive and on the motor 6 Replace the high voltage wiring cove...

Страница 19: ...output signal corresponding to output frequency RUN Open Collector Transistor Output VFD Running Switched low transistor conducts when the VFD output frequency is higher than the start frequency the...

Страница 20: ...t N C During normal operation relay contacts B and C are connected maximum alarm load 230 VAC 0 3 A or 30 VDC 0 3 A C Relay Output C Relay output common 1 Gray cells indicate a terminal that is typica...

Страница 21: ...djustment on page 25 and Parameter Settings Calculations for Motor Speed vs Pressure on page 31 for more information IMPORTANT Do not pull the wires out of the terminal block without pushing the orang...

Страница 22: ...Parameters on page 33 For high pressure refrigerants other than R410a you must calculate and change the C x parameters For medium and low pressure refrigerants you must determine the proper P499R tran...

Страница 23: ...plication with two transducers Figure 14 or Figure 15 use the parameter values in Table 17 and see Figure 17 on page 26 VFD68Bxx and VFD68Cxx Drive Basic and Advanced Parameters on page 27 and Adjusti...

Страница 24: ...page 35 calculate and change the C x parameters based on the desired operating pressure range for the condensing fans on your application Table 18 Settings for Single 4 20 mA Transducer Setting Singl...

Страница 25: ...or signals from one or two external analog input signal devices such as pressure transducers or analog controllers This is the typical mode of operation for the drive when it controls a condenser fan...

Страница 26: ...operating amperes is displayed and are not lit when values other than frequency or amperes are displayed Monitor 4 digit LED Shows the frequency parameter number parameter values motor speed during op...

Страница 27: ...common 0 400 Hz 20 Hz P 6 Low Speed The speed or frequency that the VFD68 output drives the attached motor when terminal RL is connected to terminal SD common 0 400 Hz 10 Hz P 7 Acceleration Time Defi...

Страница 28: ...ost conditions causing a trip but not after thermal overload while the VFD operates runs 4 4 P 67 Number of Retries at Fault Occurrence The number of consecutive retries that will occur after a fault...

Страница 29: ...the input signal type to be connected to terminal 4 Select 0 for 4 20 mA and position AI2 mode switch to I or select 1 for 0 5 V or 2 for 0 10 V and position AI2 mode switch to V 0 1 2 1 P 295 Magnitu...

Страница 30: ...2 5 Hz C 3 Analog Input 1 Input voltage to start minimum speed ramp 0 300 1 90 V 38 C 4 Analog Input 1 Input voltage for setpoint where motor reaches maximum frequency or speed 0 300 2 74 V 54 8 C 5 A...

Страница 31: ...for your application see the calculator on the Johnson Controls website at http www johnsoncontrols com content us en products building_efficiency products and systems commercial refrigeration commerc...

Страница 32: ...VFD68 Variable Frequency Drives 230 or 460 VAC 32 Figure 21 Applications Using 0 10 V Transducers Figure 22 Applications Using 4 20 mA Transducers...

Страница 33: ...eter setting mode The PRM LED illuminates Note See Table 19 on page 27 for information on the parameters Select and Change Most Parameters 5 Turn to select a parameter number on the display Example P...

Страница 34: ...Adjustment Mode 16 Press twice to exit parameter setting mode PRM mode and enter manual operation mode PU mode The PU LED illuminates 17 Press twice to exit PU mode and enter EXT RUN mode for normal o...

Страница 35: ...ccurs in the VFD the operation panel display changes to one of the status indications shown in Table 21 If the fault does not correspond to any of the faults in Table 21 or if you have any other probl...

Страница 36: ...HOLD Operation panel lock Er1 to 4 Parameter write error LOCD Password locked Err VFD reset Warning OL Stall protection overcurrent oL Stall protection overvoltage RB Regenerative brake pre alarm not...

Страница 37: ...c thermal O L relay function E FIN Heatsink overheat E ILF Input phase loss not used E OLT Stall prevention stop E BE Brake transistor alarm detection E GF Output side earth ground fault overcurrent a...

Страница 38: ...reconnect the supply power to the drive If it is not easy to disconnect the supply power from the drive follow these steps 1 Disconnect the jumper between the SD and STF terminals on the low voltage t...

Страница 39: ...otors required Inverter rated motors recommended Overload Capacity 150 of ampere rating for 1 minute Start Stop Use STF input to start or stop the motor Ambient Conditions Storage 40 to 65 C 40 to 149...

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