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Contents

Change History

How to use this Manual

Introduction 4
Safety Notices

Symbols 7
Safety Notice to Users

EU Declaration of Conformity

UK Declaration of Conformity

WEEE Compliance Statement

CSA Compliance Statement

Technical Specification

Genius 3030

Technical Specification

Genius 3031

Unpacking 14
Fittings Kit Contents

Installation 16
Generator Environment

Generator Overview

3030 & 3031 General Dimensions

3030 18
3031 18
Electrical Connection

Start-Up Sequence

Normal Operation

On Demand Gas

Generator Cycling

Unusual Operation

Connecting to the application

Tubing Lengths

Service Requirements

Service Schedule

Peak Protected

Cleaning 26
Troubleshooting 27

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Содержание Genius 3030

Страница 1: ...Genius3030 3031 User Manual Rev 4 RSID 128 PN UM 0005 16 11 21 Genius 3030 3031 User Manual...

Страница 2: ...30 12 Technical Specification 13 Genius 3031 13 Unpacking 14 Fittings Kit Contents 15 Installation 16 Generator Environment 16 Generator Overview 17 3030 3031 General Dimensions 17 3030 18 3031 18 Ele...

Страница 3: ...end users and has been written as a reference document where you can skip to the relevant information Users can refer to the contents page to find the relevant information Please review each of the f...

Страница 4: ...r minimum disruption Cool Minimal heat build up in the lab Intelligent High duty service indicator Mobile Flexibility to position the generator where required Simple installation Generator designed as...

Страница 5: ...upply to the generator must comply with ISO 8573 1 2010 Class 1 2 1 at all times d your air compressor dryer filtration and oil removal systems must be deemed suitable for use by Peak or a Peak Partne...

Страница 6: ...nd conditions outlined in this warranty state ment in any respect or to create any additional obligations or liabilities for any party involved 6 This warranty statement supersedes any and all prior w...

Страница 7: ...ted conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause...

Страница 8: ...EU EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for M...

Страница 9: ...quipment Safety Regulations 2016 SI 2016 1101 as amended BS61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use The Electromagnetic Compatibility Regula...

Страница 10: ...Guidance Notes PDF produced by the Department for Business Innovation and skills for the UK and here for Europe All PEAK products that are subject to the WEEE directive are compliant with the WEEE mar...

Страница 11: ...e certified to the current in force revision of the following standards in order to cover both Canadian and United States requirements for Safety Requirements for Electrical Equipment for Measurement...

Страница 12: ...4 L min 7 6 Bar 0 85 cfm 110 psi Exhaust Maximum Flow Rate 2 x 8 L min 4 2 Bar 0 28 cfm 60 psi Start up time 1 Hour Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 6 x BSPP Drain O...

Страница 13: ...L min 7 6 bar 0 92 CFM 110 psi Exhaust Maximum Flow Rate 25 L min 4 8 bar 0 88 CFM 70 psi Start up time 1 Hour Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 3 x BSPP Drain Outle...

Страница 14: ...e Peak Partner from where the unit was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvr...

Страница 15: ...are as follows 1 Teflon Tubing x 12m 2 6mm PE Tubing x 3m 3 Compression Fitting x 6 4 6mm Push Fit Fitting x 2 5 UK Mains Power Cable x 1 6 EU Mains Power Cable x 1 7 US Mains Power Cable 230v x 1 8...

Страница 16: ...s affected by ambient conditions Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the uni...

Страница 17: ...nerator Overview 3030 3031 General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 600 mm 23 6 850 mm 33 5...

Страница 18: ...Page 18 3030 3031 Gas Outlets Drain Outlet Power Inlet Gas Outlets Drain Outlet Power Inlet...

Страница 19: ...lassified as SAFETY CLASS 1 THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on the serial plate The mains supply must be of the stated AC voltage...

Страница 20: ...ll the internal pipe work and storage tanks will have been purged with nitrogen dry air Once purged and the tubes can be connected at the rear of the unit The generator should be allowed to run for 1...

Страница 21: ...ssor cycle will be shorter If the application demand is lower than the maximum gas flow then the duty on the compressors will decrease the rest period in the compressor cycle will be longer If the Gen...

Страница 22: ...e application can lead to a reduction in efficiency Tubing Lengths The diameter of the tubing which will be connected to the gas outlet is important and is determined by the length of tubing required...

Страница 23: ...Element 4 x 2nd Stage Coalescing Filter Element 2 x RAC Filter Element 1 x Inlet Filter Element 3 x 3 2 Valve 8 x 2 2 Valve 7 x Plug In Relay 4 x Comp Service Kit 08 9432 or 08 9433 1 Compressor Assem...

Страница 24: ...me conditions that can affect the duty cycling of the compressors inside the generator These extremes include very high ambient temperatures low supply voltages a very high flow requirement and locati...

Страница 25: ...to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preve...

Страница 26: ...e cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cle...

Страница 27: ...ressure gauges are showing normal pressure Contact your service provider The mass spec is reporting low pressure Contact your service provider Yellow SERVICE LED on front panel is on constantly A comp...

Страница 28: ...ic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete an...

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Страница 32: ...leading rapid response service to our customers With Peak Protected your laboratory s productivity becomes our top priority To discuss Peak Protected generator cover and payment options speak to your...

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