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PERGOLA  

INSTALLATION  

GUIDE

Содержание PERGOLA

Страница 1: ...PERGOLA INSTALLATION GUIDE ...

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Страница 3: ...hims Sawhorses Quick Clamp s Step Drill Bit Vari Bit For reaming holes in aluminum PVC Pipe de burring tool optional TOOLS FOR DIGGING AND SETTING PIER TYPE FOOTINGS Hand diggers Auger Scrap Lumber for making forms Concrete stakes for holding forms Wheel barrow or small concrete mixer Shovel Trowel COMPONENTS Post Column Beam Rafter Purlin Holder NOTE All fasteners for beams rafters purlin holders...

Страница 4: ... or any adjoining structure 1 Post and beam spacing is adjustable to fit installation site and any obstructions Beam and rafter overhangs should not exceed 36 purlins should not exceed 24 2 NOTE If adding to existing slab or patio do not assume that they are built square c It is common that existing concrete and paver patios are installed with a certain degree of slope If slope is minimal less tha...

Страница 5: ...o center of mount for a 7 square or 7 round column 3 Minimum 3 25 inset from edge to center of mount for 5x5 post c Detail on nailing blocking Minimum 4 nails on each side of 2by block d Mount Fasteners Carriage Bolts or ledger attachment screw 5 Recommended e Use composite shims as necessary to plumb mount Tighten fasteners Minimum 4 Nails per Joist 2 x10 TYP BLOCKING JOIST JOIST 5x5 Post or Colu...

Страница 6: ... Plate Concrete Anchor 4 not included 5x5 Post Skirt or Column Base CONCRETE SLAB OR LANDSCAPE COLUMN TOP NOTE FOR A POURED SLAB concrete must be a minimum 4 thick FOR A LANDSCAPE COLUMN we recommend a one piece cap of concrete or natural stone 4000 psi or greater It is important that the column is constructed on a sound foundation For a compacted gravel base this means minimum two courses below g...

Страница 7: ... some slope This is no problem Simply set the top of your forms to follow the desired slope The roof of the pergola can still be installed level b Determine post locations and layout with strings and tape measures c Minimum footing size 12 round with top 4 of footing formed to match the size of column base see sizes above Note Column bases are fixed and do not slide up and down the post d Dig foot...

Страница 8: ...around them Make sure to leave the top of your footings low enough that they do not interfere with the patio being installed around them b Dig a 12 round footing to frost depth making sure to clean any loose dirt from the bottom of your hole c Fill holes with concrete to top of forms and trowel smooth d Once cured attach post mounts to footings using 3 8 dia hot dipped galvanized wedge or screw ty...

Страница 9: ...ese fit tight f Slide post over the top of the mount 3B INSTALL COLUMNS OVER POST MOUNT 7 SQUARE AND 7 10 ROUND COLUMNS g Double check desired height of pergola roof and mark each aluminum post mount at top of beam simplest way short of using a laser level is to quick clamp your beams to your post mounts and mark the mount at the desired height h Cut aluminum post mount 1 below the desired top of ...

Страница 10: ...all 3 NOTE for a tight spot you can trim rafter skirt carefully with a utility knife to shave another off the overall height of rafter attachment d Attach rafter hangers based on your layout measurements Rafter and Aluminum Insert Heavy Bead Silicone Caulk Attach Rafter to hanger with 4 5 16 Drive Hex Screws 3 8 Drive x 1 Hex Screw Skirt with Locking Tabs Rafter Hanger with 6 3 Heavy Shank Screws ...

Страница 11: ...nsert with 5 8 diameter bit Four holes per beam connection c Attach beam to post with provided heavy 3 8 x 2 hex screws and cover with 5 8 plugs BEAM ATTACHMENT BRACKETS a Determine desired beam length and overhangs Trim beams if necessary b Secure first beam to top of post with a clamp Fasten beam attachment brackets with provided fasteners IMPORTANT The shorter fasteners go into the beam the lon...

Страница 12: ...o ledger plate per desired layout b Slide rafter hanger skirt over rafter Note Skirts are directional and need to be slid on with the four locking tabs in the downward direction c Attach rafter to hanger with 5 16 x 1 hex screws ensuring that screws penetrate aluminum insert d Slide skirt to cover hanger bracket e Note If structural wall is bowed adjust rafter length as necessary to ensure uniform...

Страница 13: ...ary to drill a new 5 8 mounting hole f Plug holes with 5 8 plugs STEP 8 INSTALL PURLINS g Measure and cut purlins to desired length h Note Purlin overhang from holder should not exceed 24 i Install cap on both ends of purlins These caps help guide purlins through the holes and make purlin installation MUCH simpler j Slide purlins into secured holders ensuring that the ends have a uniform overhang ...

Страница 14: ...after hangers g Cut aluminum and vinyl 2x6 piece 1 8 shorter than the distance between hanger plates to ensure enough room to fit the 2x6 into place Test fit the 2x6 between the hangers trim if necessary h Once 2x6 is the proper length mark and drill a hole for the wire to come through the 2x6 i Slide skirts over each end of the 2x6 and test fit the mount in place j NOTE The skirts must be turned ...

Страница 15: ...is in the way 3 On the outside of the beam most visible not recommended The screws provided are self drilling Along with the right angle drill attachment provided with hurricane clip kit this makes installation on the inside of the beams easy a Hold the clip in the desired place in between the beams and under the rafter b Install two screws into the underside of the rafter c Attach the right angle...

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