4-21 Rear Drum Brake Check and Adjustment
1.
Place scooter on center stand and chock front wheel to prevent accidental disengagement
of the center stand.
2.
Remove the muffler assembly
3.
Remove the rear wheel (The rear drum may be applied to assist in removing wheel nut)
4.
Inspect the shoes, if the friction material is thinner than 2mm replace the rear shoes.
5.
Replace wheel and muffler
To adjust the rear drum brake
1.
Place scooter on center stand
2.
Locate the cable tension adjustment nut near the rear wheel (#1)
3.
Spin the wheel. Turn the adjustment nut clockwise (tighten) until a slight amount of drag
is felt in the wheel while spinning.
4.
Back the nut off one-half turn.
5.
Test brakes, handle should be firm and have approximately ½” of free play.
6.
Remove bike from center stand.
4-12 Muffler
The exhaust system must be periodically inspected for cracks, loose bolts, and rust damage.
1.
Check muffler for crack at all joints and bends, If any cracks are found, have them repaired
at your local muffler shop or replace muffler
2.
Check muffler bolts to head and to frame. These can vibrate loose over time and cause
your muffler to FALL OFF if not checked.
3.
Check your muffler for rust, if small amounts are found, lightly sand with sandpaper or
scotch-brite, and paint over with BBQ or Exhaust High temperature paint.
4.
Deep rust pitting in muffler may cause an exhaust leak. The muffler must be replaced if
this is found.
Damage to your muffler, or exhaust leaks can cause exhaust valve damage and engine failure.
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4-22 Battery maintainance
1.
The battery that comes with your scooter is maintainance free and does not require you to
add water.
2.
The terminals must be cleaned periodically to prevent corrosion build up and terminal
damage.
3.
After cleaning the terminals with a brush, and a baking soda/water solution, allow the
terminals to dry then apply a light coat of bearing grease over the them to prevent future
corrosion build up.
**WARNING** Never allow a tool or other METAL object to contact both terminals. This could
cause the metal to heat up and burn you, and cause permanent damage to your battery!!
4-22 Fuse
The fuse does not require any maintainance. If none of the scooter's electrical features are functioning,
check the fuse first. It is located in the battery tray.
4-22 Troubleshooting
If the scooter has issues, seek help from your dealer or local scooter shop
**WARNING** If you don't know what you are doing, do not dismantle or maintain your scooter.
You could void your warranty, be injured, or even killed!!!!!
4-22 Cleaning
Clean your scooter regularly to protect the finish and inspect for damage, cracks, wear, and fluid
leaks.
**WARNING** High pressure water (or air) can damage your scooter.
Hand wash with mild detergent and water, avoiding the intake of engine, electrical components,
instruments, switches and muffler outlets.
Rinse well and hand dry.
**WARNING** Braking power may be lowered temporarily after washing. Anticipate longer stops
to avoid an accident.
4-22 Storage
Some measures need to be taken for long term storage of scooter.
1.
Wash your scooter and dry it. Allow it to completely dry!
2.
Empty the fuel tank and carburetor
**WARNING** Gasoline is extremely flammable. Do not drain gasoline while smoking or around
open flames or sparks. The gasoline could ignite!!!
3.
Remove the spark plug and add ½oz of oil to the cylinder.
4.
Kick the kick start lever a few times to coat the cylinder walls with oil.
5.
Replace the spark plug
6.
Remove the Negative cable from the battery.
7.
Seal the muffler outlet with plastic to prevent moisture from collecting.
8.
Cover the scooter with a cloth and store in a cool dry place AWAY from direct sunlight.
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