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PCC FTI PowerPak FT-B100 Series, Руководство по эксплуатации, техническому обслуживанию и ремонту

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Fatigue Technology  

401 Andover Park East 

Seattle, WA • USA 98188-7605 

Tel: (206)246-2010 

Fax: (206)244-9886 

830959-REV A 

 

 

 

 

FTI

 

OPERATIONS,

 

MAINTENANCE,

 

AND

 

REPAIR

 

MANUAL 

 
 
 
 
 

 

 

FT-B100 Series Cordless PowerPak 

 

Part #2720-129, Log #36592 

Revision A 

 

June 17, 2020 

 

 

 
 
 
 

 
 
 

 

©  C O P Y R I G H T 2020 

 

F A T I G U E T E C H N O L O G Y  
A L L R I G H T S R E S E R V E D 

 

401 Andover Park East 
Seattle, Washington  98188-7605 
USA (206) 246-2010

 

 

 

Original Instruction 

Содержание FTI PowerPak FT-B100 Series

Страница 1: ... 244 9886 830959 REV A FTI OPERATIONS MAINTENANCE AND REPAIR MANUAL FT B100 Series Cordless PowerPak Part 2720 129 Log 36592 Revision A June 17 2020 COPYRIGHT 2020 FATIGUE TECHNOLOGY ALL RIGHTS RESERVED 401 Andover Park East Seattle Washington 98188 7605 USA 206 246 2010 Original Instruction ...

Страница 2: ... 103 548 5 127 254 5 129 253 5 218 854 5 245 743 5 305 627 5 341 559 5 380 136 5 405 228 5 433 100 5 468 104 6 077 010 6 183 180 6 487 767 6 792 657 6 990 722 7 024 908 7 100 264 1 061 276 513 898 692015124 581 385 69310828 468 598 69105390 643 231 69414946 696 686 785 366 1032769 and other patents pending These systems and processes are tooling critical and must be performed in accordance with FT...

Страница 3: ...d Operation 10 4 2 Operation 13 5 0 Maintenance 15 5 1 Transportation and Shipment 16 6 0 Troubleshooting 17 7 0 Material Safety Data Sheets 23 E C Declaration of Conformity 29 FIGURES Figure 3 1 1 Pump Features and Components 5 Figure 3 2 1 Pump Key Dimensions 7 Figure 3 3 1 FT B100 8 Figure 3 3 2 Safety Labels 9 Figure 4 1 1 Battery and Charger 10 Figure 4 1 2 Battery Capacity Indicator 11 Figur...

Страница 4: ...WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A TABLE OF CONTENTS Continued SECTION DESCRIPTION PAGE TABLES Table 3 0 1 Pump Features and Components 5 Table 3 1 1 Pump Specifications 6 Table 3 2 1 Pump Specifications Key Dimensions 7 ...

Страница 5: ... system of tooling It is used to operate the FTI RailTec family of puller units The FT B100 contains a battery operated hydraulic pump that generates up to 10 000 500 psi 689 5 34 5 bar hydraulic pressure 1 2 GENERAL SPECIFICATIONS Dimensions 24 5 x 16 3 x 14 inches 64 3 cm x 41 4 cm x 35 6 cm Weight 65 5lbs 29 7 Kg Operating Hydraulic Pressure 10 000 psi maximum Operating Temperature Range 40 F t...

Страница 6: ...d result in death or serious personal injury as well as damages to the equipment or other property The Safety Alert Symbol appears throughout this manual It is used to alert you to potential physical injury hazards Pay close attention to Safety Alert Symbols and obey all safety messages that follow this symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are us...

Страница 7: ...n appropriate conditions and will reduce personal injuries Immediately replace worn or damaged parts with genuine Fatigue Technology parts Standard grade parts will break causing personal injury and property damages Do not operate in an explosive environment CAUTION Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could ...

Страница 8: ...ot attempt to charge the non specified batteries in the charger Do not expose the battery or battery charger to wet conditions or excessive humidity Do not immerse the battery or battery charger Use the Fatigue Technology pump only with the specified Briggs Stratton 82V LI ION batteries Refer to Section 3 1 for approved battery model number Recharge battery only with the charger specified by Brigg...

Страница 9: ...N A 3 Hydraulic Reservoir Sight Glass N A 4 Hydraulic Reservoir Drain Plug N A 5 Oil Fill Plug 1125 024 shipping and operation plugs as one part number 6 Hydraulic Reservoir N A 7 Pump Motor N A 8 Battery Door N A 9 Battery Release Button N A 10 Battery 1199 497 North America 1199 513 CE version 11 Safety Key N A 12 Male Hydraulic Plug 1047 013 13 Female Hydraulic Plug 1047 072 14 Fitting Nipple 1...

Страница 10: ...32 in3 min 52l min 1 75gal 6 6l 65 5lbs 29 7kgs Enerpac HF Pump Series Pump Model Includes Charger Charger Model Numbers FTI Briggs Stratton FT B100 Series FT B100 120V Battery Charger 120V AC 50 60 Hz Input NA 1199 495 1760263 FT B100 220V Battery Charger 220V AC 50 60 Hz Input EU AU CE certified 1199 494 1760264 Pump Model Battery FTI Part Number FTI CE Certified Briggs Stratton North America Br...

Страница 11: ...6 246 2010 Fax 206 244 9886 830959 REV A 7 3 2 EXTERNAL DIMENSIONS Table 3 2 1 Pump Specifications Key Dimensions Figure 3 2 1 Pump Key Dimensions Item Dimension In mm A 25 48 647 B 14 00 356 C 9 69 246 D 8 09 205 E 4 22 107 F 5 66 144 G 16 28 414 H 10 92 277 H G A F B E D C ...

Страница 12: ...DIATELY TURN OFF Never use your hands to grasp a leaking hose under pressure The force of escaping hydraulic fluid could cause serious injury If hydraulic oil should penetrate the skin medical attention must be sought immediately 4 DO NOT attempt to disconnect the hydraulic hose while the pump is running 5 DO NOT expose hoses to potential hazards such as extreme heat or cold sharp surfaces heavy i...

Страница 13: ...or tamper with the internal high relief valve Creating pressures beyond rated capacities may result in personal injury 14 Before operating the pump tighten all hose connections Do not overtighten the connections Connections need only be tightened securely and leak free Overtightening may cause premature thread failure or cause high pressure fittings to split at pressures lower than their rated cap...

Страница 14: ...s capable of providing impressive run time even under extreme job site conditions Figure 4 1 1 Battery and Charger 4 1 1 Additional Information Battery Charger The Briggs Stratton logo is trademarked and intellectual property of Briggs Stratton Portions of this publication are subjected to copyright of Briggs Stratton Corporation and Enerpac Corporation 4 1 2 Conformance to National and Internatio...

Страница 15: ...Damaged hoses may rupture at high pressure Serious personal injury may result Installation of a pressure gauge in each hydraulic line is strongly recommended All hoses and fitting must be rated to at least 10 000 psi 700 bar 4 1 7 Battery Capacity Indicator New Batteries should be charged before use Each battery contains four indicator lights The battery capacity indicator lights show the approxim...

Страница 16: ... Battery Removal 1 Ensure Pump motor is switched off 2 Lift the battery door and hold it open 3 Press the release button located above battery 4 Slide the battery outwards and remove it from the battery compartment Refer to Figure 4 1 3 4 1 10 Battery Management System The battery management system monitors and controls battery operation A low voltage cut off feature will shut down the battery whe...

Страница 17: ...arging after the battery has cooled If the battery has been stored with little to no charge for a long period of time the charger goes into recovery mode which will take 20 hours to full charge the battery This will enhance the life of the battery Once the battery is fully charged the next charge will return to standard charging 4 2 OPERATION 4 2 1 Before start up 1 Check all hydraulic fittings an...

Страница 18: ...ath or serious personal injury could result Keep persons away from area under load during lifting lowering and whenever the control value lever is moved To prevent the lifted load from dropping always immediately support it with jack stand or other mechanical blocking device of adequate rated capacity Be certain that blocking is fully in place before moving the control value lever from one positio...

Страница 19: ...te 5 Slowly fill the reservoir with new oil until level is about halfway between the top and the bottom of the hydraulic reservoir sight glass Refer to Section 3 1 for oil requirements DO NOT overfill Be certain that all hydraulic cylinders are fully retracted before adding any oil Over filling hydraulic reservoir may cause damage to the pump 5 0 4 Oil Change Change the hydraulic oil in the pump r...

Страница 20: ...6 Figure 5 0 1 Hydraulic Reservoir 5 1 TRANSPORTATION AND SHIPMENT 1 A PowerPak will leak if tipped or inverted Therefore it is essential to DRAIN ALL HYDRAULIC FLUID prior to shipment This is especially important because many federal and international regulations restrict shipment of containers that may leak fluids ...

Страница 21: ... Battery is not installed Install Battery B Safety key is not inserted Insert safety key C Battery is discharged Charge Battery D Electrical contacts are dirty or corroded Clean contacts on the battery pump and charger Pump clicks when remote pendant switch is on but does not start A Battery is discharged Charge Battery B Battery is damaged or not functioning Replace battery C Electrical contacts ...

Страница 22: ...al damage to pump Contact Fatigue Technology Pump builds full pressure without puller attached and will not release pressure or allow puller unit to be attached Pressure locked in pump Use pressure relief tool Enerpac CT 604 Figure 6 0 1 FTI part number 1187 770 See solution steps below Solution Steps Once hydraulic pressure has been introduced to the hydraulic hose the pressure must be relieved b...

Страница 23: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 19 Figure 6 0 2 Overall System Hydraulic Circuit Diagram ...

Страница 24: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 20 Figure 6 0 3 Hydraulic Piston Circuit Showing Pull Action ...

Страница 25: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 21 Figure 6 0 4 Hydraulic Piston Circuit Showing Stop Action ...

Страница 26: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 22 Figure 6 0 5 Hydraulic Piston Circuit Showing Return Action ...

Страница 27: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 23 SECTION 7 0 MATERIAL SAFETY DATA SHEETS ...

Страница 28: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 24 ...

Страница 29: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 25 ...

Страница 30: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 26 ...

Страница 31: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 27 ...

Страница 32: ...Fatigue Technology 401 Andover Park East Seattle WA USA 98188 7605 Tel 206 246 2010 Fax 206 244 9886 830959 REV A 28 ...

Страница 33: ...ned declares that the machinery described Type Serial Number Conforms to the following directives Council Directive 2006 42 EC the Machinery Directive ISO 11148 1 Hand Held Non Electric Power Tools Safety Requirements Part 1 ISO 4413 Hydraulic fluid power General rules and safety requirements for systems and their components ISO 4414 Pneumatic fluid power General rules and safety requirements for ...

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