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686-Series Smart Vibration Switch

Operating Guide with Enclosed Warranty Information

3425 Walden Avenue, Depew, New York 14043-2495

Phone (716) 684-0003

Fax (716) 684-3823

Toll Free Line 1-800-959-4IMI

MANUAL NUMBER: 40112
MANUAL REVISION:

ECO:

49766

ECN NUMBER: 47032

Содержание IMI SENSORS EX686B11

Страница 1: ...itch Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi...

Страница 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Страница 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Страница 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Страница 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Страница 6: ...ING 686 Series Smart Vibration Switch Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI...

Страница 7: ...ical Relay Automatic Machinery Shutdown Using External Electromechanical Relay While Monitoring 2 Axes Switch and External Latching for Automatic Machinery Shutdown Both Alarm Siren and Automatic Mach...

Страница 8: ...be used to replace more expensive electronic vibration switches where separate vibration output is not required and to replace troublesome mechanical vibration switches Every Smart Switch is factory p...

Страница 9: ...e load s power circuit is completed to facilitate the desired alarm or shutdown Figure 1 Block Diagram Benefits of Solid State Relays A solid state relay is an electronic component that functions in t...

Страница 10: ...t the end of this Manual Direct Adhesive Mount Procedure For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounted directly to the ma...

Страница 11: ...achine surface consider using an adhesive mounting pad as a possible alternative Inspect the area checking that there are no burrs or other foreign particles interfering with the contact surface Step...

Страница 12: ...best frequency response Contact the factory for recommended epoxies This method involves attaching a base to the machine surface then securing the sensor to the base This allows for easy removal of th...

Страница 13: ...er first weld epoxy or otherwise adhere a steel mounting pad to the test surface This provides a smooth and repeatable location for mounting Figure 6 Magnet Types Step 1 After choosing the correct mag...

Страница 14: ...tion Attribute Omron Model Number MJN2C AC120 MJN2C AC240 MJN2C DC12 MJN2C DC24 MJN2C DC110 Contact Form 2 Form C DPDT Relay Rated Resistive Load 10 A 240 VAC 28 VDC Service Life Electrical Min Rated...

Страница 15: ...of the vibration level during the specified delay time After this delay the vibration switch will be activated If the vibration level exceeds the alarm threshold for a time period greater than the spe...

Страница 16: ...up delay option for the switches is enabled the Smart Switches will not trip during the specified startup delay time regardless of the vibration level After this delay the switch relays will be activa...

Страница 17: ...rt Switches will not trip during the specified startup delay time regardless of the vibration level After this delay the switch relay will be activated if the vibration level exceeds the alarm thresho...

Страница 18: ...el and installed on the motor in horizontal and vertical directions Pushing the Start pushbutton closes the M contact and starts the motor If the start up delay option for the switches is enabled then...

Страница 19: ...the NL non latching option is specified the alarm siren will sound while alarm threshold on one or both switches is exceeded Should the vibration level for both switches drop below the alarm threshold...

Страница 20: ...he corresponding M contact and start the motor If the start up delay option for the switches is enabled then during the specified startup delay time the switches will not trip regardless of the vibrat...

Страница 21: ...abled the Smart Switches will not trip during the specified startup delay time regardless of the vibration level After this delay the switch relay will be activated if the vibration level exceeds the...

Страница 22: ...the motor If the start up delay option for the switches is enabled the Smart Switches will not trip during the specified startup delay time regardless of the vibration level After this delay the swit...

Страница 23: ...ion level After this delay the switch relay will be activated if the vibration level of either switch exceeds the alarm threshold for a period greater than the specified operational delay time This ac...

Страница 24: ...uring the specified delay time After this delay if the vibration level exceeds the alarm threshold for the alarm switch it will be activated and apply a voltage to the alarm siren Since the NL non lat...

Страница 25: ...ed This will start the motor If the start up delay option is enabled the switch will not trip regardless of the vibration level during the specified delay time After this delay if the vibration level...

Страница 26: ...d start the motor If the start up delay option for the switch is enabled the switch will not trip regardless of the vibration level during the specified delay time After this delay if the vibration le...

Страница 27: ...r in order to install the drivers Once installed administrative rights are not required for use Figure 25 Model 600A29 USB Programmer Kit Program Installation Installing the Software and USB Driver In...

Страница 28: ...23 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Figure 27 National Instruments Software License Agreement Figure 28 Installation Verification Screen Figure 29 Installation Complete Sc...

Страница 29: ...aller will start automatically The initial USB installer will look similar to the one below Figure 30 WinUSB Driver Installation Screen The drivers will now be properly installed and you should get th...

Страница 30: ...ams PCB EE225 Software menu item Initially the screen will appear as in Error Reference source not found with a yellow bar and status indicating Initializing followed by the message Connecting to USB...

Страница 31: ...e USB programmer cable Click OK to proceed Figure 35 Sensor Connection Screen While the software is establishing communication with the sensor the status will display Checking Status and the colored i...

Страница 32: ...s Reading Parameters To read the current sensor settings click the Read Parameters button This operation takes approximately 45 seconds to complete Transferring Actual Settings to Settings to Write Fi...

Страница 33: ...et State How the relay operates once actual vibration falls below the alarm threshold Latching Relay to latch or stay in the alarm state until manually reset regardless of the vibration level Non Latc...

Страница 34: ...3 4 X Parameter MAVT Enabled Custom Customer Specific Configuration Alarm Threshold 0 60 ips Hysteresis 6 Relay Contacts Normal State Normally Open Normally Closed Normally Open Normally Closed Relay...

Страница 35: ...times during the procedure and will cause the machine to shut down and turn on several times This could cause damage to your machinery 1 Mount the Smart Switch on the machine that the switch will mon...

Страница 36: ...PAGE 31 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Factory Programmed Ordering Guide Figure 39 Ordering Guide...

Страница 37: ...ocess is complete See www pcb com for product details Figure 40 Battery Powered Signal Conditioner Calibration Cable The calibration cable Model 052BR010AC is a 10 foot twisted pair shielded cable wit...

Страница 38: ...PAGE 33 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Figures 42 and 43 Magnet Clip with and without Smart Switch...

Страница 39: ...Twisted Pair 048 Armored Polyurethane Shielded Twisted Pair Switch Connector Type AE 2 socket MIL type with environmental boot BP 2 socket MIL type high temp with strain relief BR 2 socket MIL type m...

Страница 40: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Страница 41: ...gineer for a RETURN MATERIAL AUTHORIZATION RMA NUMBER Please have information available such as model and serial number Also to insure efficient service provide a written description of the symptoms a...

Страница 42: ...rque 3 to 5 ft lb 4 to 7 Nm Mounting Thread 1 4 28 Female 1 4 28 Female Sensing Element Internal Piezoelectric Accelerometer Piezoelectric Accelerometer Housing Material Stainless Steel Stainless Stee...

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