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General 

OPERATING GUIDE 

for use with 

PIEZOELECTRIC ICP® ACCELEROMETERS 

SPECIFICATION SHEET, INSTALLATION DRAWING AND CALIBRATION INFORMATION ENCLOSED 

IMI ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT OF 

PROCEDURES THAT ARE INCONSISTENT WITH THIS OPERATING GUIDE 

 
1.0 INTRODUCTION

 

Congratulations  on  the  purchase  of  a  quality  ICP® 
industrial sensor. In order to ensure the highest level of 
performance for this product, it is imperative that you 
properly familiarize yourself with the correct mounting 
and  installation  techniques  before  attempting  to 
operate this device.  If, after reading this manual, you 
have any additional questions concerning this sensor or 
its application, feel free to call an Application Engineer 
at 

716-684-0003

 or 

800-959-4464

 
Proper sensor selection requires special attention to 
three  main  areas:  sensor  design,  dynamic 
expectations, and application environment. 
 
Sensor  design  encompasses  the  actual  sensing 
element,  the  physical  material,  and  component 
selection  for  the  sensor.  Preferred  industrial 
accelerometers  employ  a  shear  sensing  element 
with either a quartz or ceramic crystal. 
 
Quartz  sensing  elements  are  typically  used  when 
long-term  stability  and  minimum  output  shifts  due 
to  temperature  changes  are  desired.  Ceramic 
sensing  elements  provide  excellent  resolution  and 
durability  in  noisy  environments,  and  can  be 
designed  to  supply  low-frequency  and  high-
frequency  measurements.  Shear-design  sensors  are 
preferred  because  of  their  inherent  insensitivity  to 
adverse environmental 

influences, such as case or 

base strain and thermal transients. Internal case 
isolation  and  shielding  is  important  in  avoiding 
erroneous  signals  resulting  from  ground  loops 
and  pick-up  of  electromagnetic  and  radio 
frequency  interference.  Other  critical  material 
selection criteria include non-magnetic stainless 
steel  housing,  hermetic  sealing,  and  industrial 
military connectors. See Figure 1. 

 
 

 

 
Dynamic  expectations  are  application-specific  and 
refer to the frequency range of measurement and the 
anticipated  amplitudes  of  vibration.  After  careful 
review of the machinery to be monitored, minimum 
and maximum measurement frequency ranges may 
be  established.  The  minimum  measurement 
frequency is normally related to any sub-harmonics of 
running  speed  or  any  lower  frequencies  where 
vibration  data  is  to  be  collected.  The  maximum 
measurement frequency of interest is determined by 
the maximum number of harmonics of an event like 
running  speed,  bearing  frequencies,  or  gear  mesh. 
This  measurement  frequency  range  should  be  well 
within the specified frequency range of the sensor. 
 
Amplitude  range refers to the  anticipated  levels of 
vibration to be measured. These values are related 
to the alarm levels set for the machine. By carefully 
evaluating the idiosyncrasies of the machinery, the 
predictive  maintenance  engineer  can  estimate  the 
minimum expected vibration levels and ensure that 
the electrical noise floor of the accelerometer is less 
than those levels. 

Содержание IMI SENSORS 602M138

Страница 1: ...ometer Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Страница 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Страница 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Страница 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Страница 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Страница 6: ...ION A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric ICP Accelerometers Operating Guide ...

Страница 7: ...pply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal transients Internal case isolation and shielding is important in avoiding erroneous signals resulting from ground loops and pick up of electromagnetic and radio frequency interference Other critical...

Страница 8: ...ower gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in Figure 3 should be used in ICP signal conditioners The correct orientation of the diode within the circuit is critical for proper operation Except for special models standard ICP sensors require a min...

Страница 9: ...onics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mounting technique requires smooth flat contact surfaces for proper operation and is recommended for permanent and or secure installations Stud mounting is also recommended when testing at high frequencie...

Страница 10: ...nderside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounteddirectlytothe machine surface STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 µin 0 ...

Страница 11: ...ic interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand internally shielded witha dual case design and use a two conductor shielded cable to insure clean vibration signal transmission Two conductor shielded cables allow the signal and the signal return c...

Страница 12: ...er rate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsupplyexcessivecurrentovershortcableruns orwhentestingatelevatedtemperatures 5 1CABLECONNECTORPROCEDURE Care and attention to installation is essential as the reliabilityandaccuracy of your system i...

Страница 13: ...ner the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the system still does not operate properly consult an IMI Application Engineer Note Always operate the accelerometer within the limitations listed on the Specification Sheet of your sensor Operating the devic...

Страница 14: ...former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Calibration technique normally used when calibrating accelerometers This technique provides a quick and easy method for determining the sensitivity of a test accelerometer over a wide frequency range 8 2 BACK...

Страница 15: ...mA of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electronics The signal output of a sensor with integral electronics is a low impedance voltage signal proportional to the dynamic measurement such as force pressure or vibration This voltage signal is carrie...

Страница 16: ...ceive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time for any reason you are not completely satisfied with any IMI product IMI will repair replace or exchange it at no charge You may also choose to have your purchase price refunded IMI instrumentation is ...

Страница 17: ......

Страница 18: ...0 gm Mounting Thread 1 4 28 Male No Metric Equivalent 5 Mounting Torque 2 to 5 ft lb 2 7 to 6 8 Nm Sensing Element Ceramic Ceramic Sensing Geometry Shear Shear Housing Material Stainless Steel Stainless Steel Sealing Welded Hermetic Welded Hermetic Electrical Connector 2 Pin MIL C 5015 2 Pin MIL C 5015 Electrical Connection Position Side Side 6 All specifications are at room temperature unless oth...

Страница 19: ...EL 602D01 SERIES ACCELEROMETER DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 5 20 14 ECB 5 20 14 BAM 5 20 14 jmorawski 10 07 5 20 2014 A B 29425 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc 660 16 76 1 66 42 1 740 18 80 080 2 03 845 21 46...

Страница 20: ...FT 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 according to ISA S84 01 2 According to Siemens SN29500 and Proven In Use data With or without the M metric option The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems SIS that...

Страница 21: ...TEK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G103685042 DATE 02 April 2019 S utertek ...

Страница 22: ...based on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results The results from the FMEA are given below for the ICP Sensor model 60X Series Name Result Architecture loot Proof test interval Annual 8 760 h PFDavg 7 45x10 5 SFF 79 59 HFT 0 SIL Capability Low Deman...

Страница 23: ...t tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and SFF according to IEC 61508 This report does not make any statements that the manufacturer meets all other requirements of the above cited standards for hardware software documentation management of f...

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