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DS350GM - BOOM CONTROL EXTENSION RT 865BXL

031-300-190-047 Rev0 02/17/1999

1.1

BOOM CONTROL INTERFACE

DS 350 Modular

Central Unit

Boom

Control Bus

Extension

Digital

Input

Digital

output

Analog

input

Analog

output

Crane interface

connector

Crane

interface

connector

P-switch extend pilot pressure

P-switch retract pilot pressure

Automode switch in cabin

Prox.switch on CM section

Prox.switch on base section

Prox.switch on IM section

Boom retract

Boom extend

Automode on

OM/Fly retracted

Inner mid retracted

Center mid retracted & % reset

Out of sequence warning

Prop.extend

IM- 2way solenoids

Prop.

Prop. retract

Out of sequence warning

light in cabin

Proportional pressure

reducing valve extend Proportional pressure

reducing valve retract

IM- 2way solenoid valve

Inner Mid length sensor

Main boom length sensor

Angle sensor

Rod pressure transducer

Piston pressure transducer

LMI Console

DI 1

DI 2

DI 3

DI 4

DI 5

DI 6

AO1

Prox.switch on base section

DI 7

Inner mid % reset

House pin switch

House pin engaged

DI 3

Digital Inputs

Analog input

CM- 2way solenoids

CM- 2way solenoid valve

RxD

TxD

On rubber - over front switch

DI 2

on rubber over front

OM- 2way solenoids

Cable reel

OM- 2way solenoid valve

Center Mid length sensor

Содержание DS 350

Страница 1: ...PAT America Inc Rheinmetall Elektronik DS350 MODULAR BOOM CONTROL EXTENSION For GROVE CRANE RT865 BXL TROUBLESHOOTING MANUAL P N 031 300 190 047 Rev0 2 17 99...

Страница 2: ...warranties of merchantability and fitness for a particular purpose PAT shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing per...

Страница 3: ...AND INSTRUCTIONS 2 1 Proximity switch location and adjustment 39 2 2 RT865BXL Boom LMI Hardware 40 2 3 1 Length transducer Inner mid section 41 2 3 2 Length transducer Center mid section 42 2 4 Lengt...

Страница 4: ...p understand the operation of the system The PAT LMI DS 350 Modular with Boom Control Extension has been designed to provide the crane with the essential information required to operate the machine wi...

Страница 5: ...t still remains the operator s responsibility to verify the operation and to select the correct mode during crane operations The DS 350 Modular with boom control extension is not and shall not be a su...

Страница 6: ...the insulation is worn on the length sensor cable or cable guides are damaged these parts shall be replaced 3 Check the anti two block limit switches for freedom of movement 4 The cable reel shall be...

Страница 7: ...set Out of sequence warning Prop extend IM 2way solenoids Prop K4 K5 NO K5 NC K2 K3 K4 K5 Prop retract Out of sequence warning light in cabin Proportional pressure reducing valve extend Proportional p...

Страница 8: ...low which will guide you to one of the detailed flowcharts shown in Sections 1 1 to 1 7 The drawings that are referenced in these sections can be found in Section 2 1 to 2 13 Start Boom length problem...

Страница 9: ...et adjustment Refer to section 2 drawing 2 1 If damage is visible install new switch Switch to Manual Mode and retract the boom completely against the stop block Check the percentage indication 1 0 0...

Страница 10: ...ntinuation Correct Measure the voltage at terminal 25 24V and terminal 27 GND in the bus extension unit Failure in bus extension Check connectors fuses and bus extension power supply Refer to section...

Страница 11: ...ion box Refer to section 2 drawing 2 2 and 2 12 Measure voltage at terminal 1or 2 24V and 5 or 6 GND in the switch junction box Refer to section 2 drawing 2 2 and 2 12 Measure the IM reset switch sign...

Страница 12: ...easure the IM reset switch signal at wire 2 24V fast on connector and terminal 3 GND in the length transducer LG321 Refer to section 2 drawing 2 3 and 2 12 Measure the IM retract switch signal at term...

Страница 13: ...2 12 Measure the CM retract switch signal at terminal 6 24V and 5 GND in the inner mid junction box Refer to section 2 drawing 2 2 and 2 12 Correct Yes Faulty wiring between length transducer LG 321 a...

Страница 14: ...asure the IM retract switch signal at terminal 39 24V and 27 GND in the bus extension Refer to section 2 drawing 2 7 and 2 9 Measure the IM reset switch signal at terminal 41 24V and 27 GND in the bus...

Страница 15: ...LG 321 Check wiring Yes No Measure the CM retract switch signal at terminal 37 24V and 27 GND in the bus extension Refer to section 2 drawing 2 7 and 2 9 Measure OM retract switch power supply at term...

Страница 16: ...ing Yes No Measure at CM junction box terminal 11 24V and 9 GND Refer to section 2 drawing 2 2 and 2 12 Measure OM retract switch signal at CM junction box terminal 10 24V and 9 GND Refer to section 2...

Страница 17: ...wiring Yes No Measure signal at terminal X1 8 24V and X1 7 GND in the LG 321 CM Refer to section 2 drawing 2 2 and 2 12 Measure signal at bus extension terminal X1 35 24V and X1 27 GND Refer to secti...

Страница 18: ...7 Rev0 02 17 1999 Digital input defective on bus extension Check LED s on bus extension Contact authorized service for the replacement procedure Correct Faulty wiring between bus extension and length...

Страница 19: ...drums Select manual mode With no load suspended retract the boom completely Disengage the boom stop block and retract the boom completely Check the percentage indication should be 0 0 0 Remove the lid...

Страница 20: ...lock to retract all section completely Re check the length potentiometer adjustment Refer to section 2 drawing 2 5 Remove lid from LG321 IM length and measure supply voltage at terminal X1 1 24V and X...

Страница 21: ...Check wiring Refer to section 2 drawing 2 8 to 2 12 Yes No Continue on next page Yes No Continuation Correct Measure the voltage at terminal X1 25 24V and terminalX1 27 GND in the bus extension Refer...

Страница 22: ...t terminal X1 2 4mA and X1 3 GND Switch power off Re connect wire 2 to terminal X1 2 Faulty length sensor unit Replace length sensor unit Refer to section 2 drawing 2 3 Turn the length potentiometer i...

Страница 23: ...2 Defective length sensor unit Replace length potentiometer assembly Refer to section 2 drawing 2 3 Turn the length potentiometer in the LG 321 IM clockwise to a soft stop 10 turns Measure the voltag...

Страница 24: ...t terminal X1 2 4mA and X1 3 GND Switch power off Re connect wire 2 to terminal X1 2 Faulty length sensor unit Replace length sensor unit Refer to section 2 drawing 2 3 Turn the length potentiometer i...

Страница 25: ...2 Defective length sensor unit Replace length potentiometer assembly Refer to section 2 drawing 2 3 Turn the length potentiometer in the LG 321 IM clockwise to a soft stop 10 turns Measure the voltag...

Страница 26: ...rical current at terminal X1 2 4mA and X1 3 GND Switch power off Re connect wire 2 to terminal X1 2 Defective length sensor unit Replace length sensor unit Refer to section 2 drawing 2 4 Turn the leng...

Страница 27: ...1 2 Defective length sensor unit Replace length sensor unit Refer to section 2 drawing 2 4 Turn the length potentiometer in the LWG 309 clockwise to a soft stop 10 turns Measure the voltage at LWG 309...

Страница 28: ...XL 25 031 300 190 047 Rev0 02 17 1999 Fault is not located in the LMI circuit Follow the crane service instructions to continue End Continuation Correct Yes No Faulty bus extension module Contact PAT...

Страница 29: ...Switch to automode and continue normal crane operation Yes No Switch to automode and retract the boom Caution Reduced load chart with E83 Switch to manual mode and retract the outer mid section fully...

Страница 30: ...t page Correct Yes No Continuation Switch to manual mode and retract the outer mid section fully Adjust the switch and the target Refer to section 2 drawing 2 1 Correct Defect is not located in LMI ci...

Страница 31: ...and 2 8 to 2 12 Continue on next page Correct Yes No Continuation Defective bus extension Check connectors fuses and bus extension power supply Refer to section 2 drawing 2 7 and 2 9 Faulty wiring bet...

Страница 32: ...transducer LG 321 CM Check wiring Yes No Measure signal at terminal X1 8 24V and X1 7 GND in the LG 321 CM Refer to section 2 drawing 2 2 and 2 12 Measure signal at bus extension terminal X1 35 24V an...

Страница 33: ...Rev0 02 17 1999 Digital input defective on bus extension Check LED s on bus extension Contact authorized service for the replacement procedure Correct Defective wiring between bus extension and lengt...

Страница 34: ...ension Refer to the crane service documentation to correct the power failure Yes Check crane power battery voltage No Start No Measure the power supply at the bus extension terminal X1 26 24V and 28 G...

Страница 35: ...nnections between bus extension and central unit End Correct Yes If damage is visible replace the cable otherwise rewire and tighten the connections Caution Twisted pairs must remain twisted No Contin...

Страница 36: ...n Yes No Remove lid from bus extension enclosure Measure crane power supply at terminal X1 26 24V and X1 28 GND Refer to section 2 drawing 2 6 2 7 and 2 8 2 12 Remove load from hook Make sure no other...

Страница 37: ...and 2 8 2 12 Faulty pilot pressure switch in the tele extend pilot pressure circuit or crane electric harness faulty Refer to crane documentation Switch to auto mode Start the engine Operate the exten...

Страница 38: ...ection should increase in steps from 0 to 255 continue on next page Correct Yes Faulty digital input 1 on bus extension Contact authorized service to obtain replacement instructions Continuation Refer...

Страница 39: ...should increase from 0 mA to approximately 800 mA Note In the ramping area the value may be 800 mA continue on next page Correct Yes Check the power supply to the analog output module A104 IM Measure...

Страница 40: ...al A104 X1 2 Operate the extend control Measure at bus terminal X1 14 0V and X1 28 GND Operate the retract control Measure at bus terminal X1 15 0V and X1 28 GND Continuation Correct Defective analog...

Страница 41: ...n box No Continuation In the bus extension Check fuse F2 for relay K2 IM 2 way valve Check fuse F6 for relay K6 CM 2 way valve Check fuse F7 for relay K7 OM 2 way valve Replace if blown Refer to secti...

Страница 42: ...DS350GM BOOM CONTROL EXTENSION RT 865BXL 39 031 300 190 047 Rev0 02 17 1999 2 1 DRAWING PROXIMITY SWITCH LOCATION AND ADJUSTMENT...

Страница 43: ...DS350GM BOOM CONTROL EXTENSION RT 865BXL 40 031 300 190 047 Rev0 02 17 1999 2 2 DRAWING RT 865BXL BOOM LMI HARDWARE...

Страница 44: ...EXTENSION RT 865BXL 41 031 300 190 047 Rev0 02 17 1999 2 3 1 DRAWING LENGTH TRANSDUCER INNER MID SECTION Terminal X1 Gearwheel Length potentiometer Slipring assembly To19 pin connector connecting boo...

Страница 45: ...0 047 Rev0 02 17 1999 2 3 2 DRAWING LENGTH TRANSDUCER CENTER MID SECTION To center mid junction box To19 pin connector connecting boom and superstructure Drawing 2 3 2 LG 321 Center mid section Termin...

Страница 46: ...47 Rev0 02 17 1999 2 4 DRAWING LENGTH ANGLE TRANSDUCER OVERALL LENGTH Slipring assembly Terminal X1 Length potentiometer Angel sensor To boom nose junction box To 7 pin connector connecting boom with...

Страница 47: ...DS350GM BOOM CONTROL EXTENSION RT 865BXL 44 031 300 190 047 Rev0 02 17 1999 2 5 DRAWING LENGTH TRANSDUCER ADJUSTMENT Drawing 2 5 Length transducer adjustment...

Страница 48: ...7 Rev0 02 17 1999 2 6 DRAWING RT 865 BXL TURNTABLE LMI HARDWARE Pressure Transducers Console Central unit Boom control bus extension Connect the turntable hardware with the boom hardware Crane electri...

Страница 49: ...865BXL 46 031 300 190 047 Rev0 02 17 1999 2 7 DRAWING BOOM CONTROL BUS EXTENSION Analog output module Analog input module Drawing 2 7 Boom control bus extension Bus extension Terminal X1 CPU Module Re...

Страница 50: ...WING ELECTRIC SCHEMATIC CENTRAL UNIT To bus extension To 8 pin crane electric connector To area def switch interface To console To piston side pressure transducer To rod side pressure transducer To 7...

Страница 51: ...48 031 300 190 047 Rev0 02 17 1999 2 9 DRAWING ELECTRIC SCHEMATIC BUS EXTENSION To 23 pin crane interface connector To 14 pin boom base connector To 19 pin boom base connector To central unit Drawing...

Страница 52: ...GM BOOM CONTROL EXTENSION RT 865BXL 49 031 300 190 047 Rev0 02 17 1999 2 10 DRAWING ELECTRIC SCHEMATIC TURNTABLE To bus extension Drawing 2 10 Electrical Schematic Turntable To central unit To central...

Страница 53: ...047 Rev0 02 17 1999 2 11 DRAWING ELECTRIC SCHEMATIC LOWER To length angle transducer LWG 309 Boom base connector Console Connector for optional lightbar Drawing 2 11 Electrical Schematic Lower To cent...

Страница 54: ...0GM BOOM CONTROL EXTENSION RT 865BXL 51 031 300 190 047 Rev0 02 17 1999 2 12 1 DRAWING ELECTRIC SCHEMATIC BOOM Drawing 2 12 1 Electrical Schematic Boom To bus extension To pair of inner mid two way va...

Страница 55: ...BOOM CONTROL EXTENSION RT 865BXL 52 031 300 190 047 Rev0 02 17 1999 2 12 2 DRAWING ELECTRIC SCHEMATIC BOOM To bus extension Drawing 2 12 2 Electrical Schematic Boom To central unit To pairs of two wa...

Страница 56: ...865BXL 53 031 300 190 047 Rev0 02 17 1999 2 13 DRAWING CONSOLE BOOM CONTROL DATA DISPLAY Press the two outer keys simultaniously to view the boom control data Press again to hide the data Drawing 2 13...

Страница 57: ...2 on bus extension IM two way valves 6 Relay K6 on bus extension CM two way valves 7 Relay K7 on bus extension OM two way valves Table A K2 K6 K7 out of sequence 0 0 0 IM ext ret 0 1 1 CM ext ret 1 0...

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