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7

18.  Torch connector The Euro connector provided the external 

connection for the welding torch.

5.0 Installation

Read entire installation section before starting installation.

SaFetY preCautIOnS

• ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Only personnel that have read and understood the Operating 

Manual should install and operate this equipment.
• Machine must be grounded per any national, local or other 

applicable electrical regulations.
• The MIG power switch is to be in the OFF position when 

installing work cable and torch and when connecting other 

equipment.

5.1 Unpacking the Machine

Cut banding and lift off cardboard carton. Cut banding holding the 

machine to the skid. Remove corrugated packing material. Remove 

accessories from Gas Bottle Platform.. Roll the machine off the skid

5.2 location

 

Locate the welder in a dry location where there is free circulation 

of clean air into the louvres in the back and out the front. A location 

that minimizes the amount of smoke and dirt drawn into the rear 

louvres reduces the chance of dirt accumulation that can block air 

passages and cause overheating.

5.3 Input and grounding connection 

WarnInG

Before starting the installation, check that your power supply 

is adequate for the voltage, amperage, phase, and frequency 

specified on the Machine nameplate.

The 230 volt 50 Hz machine  is supplied with a 4m input cable and 

without plug, ensure that you connect a plug that is suitably rated for 

the power draw of the machine and the environmental location.

Using the, have a qualified electrician connect the input plug. For 

long runs over 30m , larger copper wires should be used. The green/

yellow wire in the input cable connects to the frame of the machine. 

This ensures proper grounding of the machine when the machine 

plug is inserted into the receptacle.

5.4 Output polarity Connections

MIG, TIG and MMA welding use different electrode polarities. The 

polarity of the MIG torch can be selected  by connection of the torch 

cable to the + or - socket the front of the welder, (+) polarity. This is 

the normal polarity for MIG welding with GAS.

5.

5 Changing drive roll sets

1.  Turn off the power source.
2.  Release the pressure on the idle rolls by swinging the 

adjustable pressure arm down. Lift the cast idle roll assembly 

and allow it to sit in an upright position.

3.  Unscrew the plastic knob retaining the lower grooved drive roll 

and side off the drive roller.

4.  Ensure the wire size marked on the side of the feed roller 

matches the wire size to be used.

5.  Replace the drive rolls in reverse of the above procedure 

ensuring the wire size to be used is marked on the outward 

facing side of the roller as it is refitted. 

nOte: Be sure that the torch liner and contact tip are also sized 

to match the selected wire size.

5.6 Welding wire installation

1.  Open the Wire drum cover by pulling down and out on the 

bottom of the cover 

2.  Unscrew the plastic retaining wheel from the end of the spool 

holder shaft.

3.  Position the wire spool so that it will rotate in a direction when 

feeding so as to be de-reeled from the bottom of the coil.

4. 

Slide the wire spool all the way onto the shaft and refit the 

plastic retaining nut.

note:- there is a friction brake on the reel hub assembly to 

prevent the wire spool over running when welding stops ensure 

the this is slackened to the minimum setting. It can be adjusted 

by means of the nut visible when the plastic nut is removed.

5.   Turn the Spool until the free end of the electrode is accessible. 

While securely holding the electrode, cut off the bent end and 

straighten the first six inches. (If the electrode is not properly 

straightened, it may not feed properly through the wire drive 

system Manually feed the wire from the wire reel and through 

the wire guide and then over the top of the wire feed rollers 

(ensure the pressure arms are in the raised position.)

6.  Continue to feed the wire through the outlet guide until 20mm of 

wire is protruding from the front of the machine torch connector.

7.  Reposition the adjustable pressure arms to there original 

position to apply pressure. Adjust pressure as necessary.

Содержание XTM503Si

Страница 1: ...Operator Manual ISSUE 1 XTM503Si ...

Страница 2: ...per maintanance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific standards where they apply Further Information Parweld is the UK s leading supplier of MIG TIG and Plasma torches and consu...

Страница 3: ...5 Changing drive roll sets 7 5 6 Welding wire installation 7 5 7 torch installation 8 5 8 Work return lead connection 9 5 9 Shielding gas connection 9 6 0 Operation 9 6 1 Feeding wire electrode 9 6 2 Spot Weld Mode 9 6 3 Optimising weld parameters 9 7 0 Fault finding 10 8 0 Accessories 11 8 1 Drive rolls 11 8 2 Torch spares 12 8 3 Gas equipment 13 9 0 EC declaration of conformity 14 9 1 RoHS Compl...

Страница 4: ... manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as practical Insulate work clamp when not connected to work piece to prevent contact with any metal object Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your healt...

Страница 5: ...fect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinder...

Страница 6: ...ng in 4T mode craterfill 7 MIDDLE ADJUST KNOB Its main function is adjusting Arc Force in MMA and adjusting welding voltage in MIG MAG for the crater fill 8 RIGHT ADJUST KNOB Its main function is adjusting the inductance in MIG welding low inductance allows the current to surge during dip transfer high inductance gives stability during spray transfer 9 MIG MODE SELECTOR this button toggles between...

Страница 7: ...MIG torch can be selected by connection of the torch cable to the or socket the front of the welder polarity This is the normal polarity for MIG welding with GAS 5 5 Changing drive roll sets 1 Turn off the power source 2 Release the pressure on the idle rolls by swinging the adjustable pressure arm down Lift the cast idle roll assembly and allow it to sit in an upright position 3 Unscrew the plast...

Страница 8: ...it does not short out on any machine panels 3 Carefully slide the electrode wire into the torch liner and slowly locate the torch gun plug body into the feed unit central connector and tighten the gun plug nut as Figure 2 Note To aid the initial location of a new torch and to prevent damage to the gas nipple O ring a very light application of grease to the O Ring is beneficial 4 Keeping the torch ...

Страница 9: ...whatever is the currently adjusted parameter In operation press and release the trigger to start and when you reach the end of the weld press and hold the trigger in which will activate the crater fill settings until you release the trigger which stops the welding process Note Check that drive rolls and torch parts are correct for the wire size and type being used 3 The optimum idle roll pressure ...

Страница 10: ...cool during welding by quenching after each weld or skip welding to distribute the heat Cast iron Most types of cast iron except white iron are weldable White iron because of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron Copper and alloys The m...

Страница 11: ...ieve maximum penetration Keep arc on leading edge of weld puddle Ensure welding wire extends not more than 13 mm beyond nozzle Insufficient heat input Select higher wire feed speed and or select higher voltage range Reduce travel speed Burn Through weld metal melting Completely through base metal Resulting in holes where no metal remains Excessive heat input Select lower voltage range and reduce w...

Страница 12: ...e wire spool brake tension Incorrect liner Blocked liner Bird nesting Burn back Bird nesting Excessive feed roll pressure Incorrect or blocked liner Incorrect contact tip size Contact tip overheating Restriction in torch cable Misaligned drive rolls or wire guides Excessive cable kinkage Burn back Improper voltage setting Improper stick out Erratic wire feed Incorrect or blocked liner Contact tip ...

Страница 13: ... lpm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarity Calibrated to operate at an inlet pressure of 30PSI Sensitive needle valve provides easy adjustment and the downward facing outlet connection eliminates hose kinking Fittings Fitted with standard ...

Страница 14: ...d to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Polybrominated diphenyl ethers pbdes 0 1 by weight It should be noted that under specific exempted applications...

Страница 15: ...eld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation of Liability Parweld shall not under any circumstances be liable for special indirect or consequential damages such as but not limited to lost profits and business in...

Страница 16: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk ...

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