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WARNING

：



The fuel tank supplied with this engine could only be used as supply of fuel for its running and must

not be as a fuel storage container.



The fuel cock must be at close position while using portable fuel tank.



Disconnect the fuel joint while using the built-in fuel tank.

1.2 General information

1.2.1 Specifications

Main technical data:

Items Data Items Data

Type of engine

4-stroke S

Weight (L)

28Kg

Displacement 148cm

Recommended fuel

Unleaded regular gasoline

Bore X stroke

64mm×46mm

Built-in fuel tank capacity

1.3L

Gear ratio

2.08

（

27/13

）

Recommended engine oil

SAE10W30 orSAE10W40

Overall length

718mm

Engine oil quantity

0.6L

Overall width

390mm

Recommended gear oil

Hypoid gear oil SAE

﹟

Overall height (S)

1050mm

Gear oil quantity

100cm

Overall height (L)

1177mm

Spark plug

CR6HSA

Weight (S/L)

27Kg/28Kg

Spark plug gap

0.6

～

0.7mm

Содержание F5ABM

Страница 1: ...OUTBOARD MOTOR OWNER S MANUAL F6ABM F5ABM...

Страница 2: ...operation maintenance and care This will ensure that your outboard motor operates well under all conditions We seek continuous improvement in product quality Therefore while this manual contains the m...

Страница 3: ...n be found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your deale...

Страница 4: ...Directive 2003 44 EC in relation to the exhaust and noise emissions The following installation and maintenance instructions if applied guarantee that the outboard motor will remain in compliance with...

Страница 5: ...n 6 2 Operation 6 2 1 Installation 6 2 1 1 Mounting height 8 2 1 2 Clamping the outboard motor 9 2 2 Breaking in engine 10 2 3 Pre operation checks 11 2 4 Filling fuel 12 2 5 Starting engine 14 2 6 Wa...

Страница 6: ...cting idling speed 33 3 5 Changing engine oil 34 3 6 Checking wiring and connectors 35 3 7 Checking for leakage 35 3 8 Checking propeller 36 3 8 1 Removing the propeller 37 3 8 2 Installing the propel...

Страница 7: ...5 1 Impact damage 47 5 2 Starter will not operate 47 5 3 Treatment of submerged motor 50 6 Troubleshooting 52 7 Circuit diagram 56...

Страница 8: ...racket 11 Gear shift lever 2 Top cowling lock 7 Tiller handle 12 Choke knob 3 Anti cavitation plate 8 Throttle grip 13 Engine stop button 4 Propeller 9 Throttle friction adjuster 14 Fuel joint 5 Trim...

Страница 9: ...tank its parts are as follows 1 Fuel tank cap 3 Air vent screw 2 Fuel joint 4 Fuel gauge If your model includes a built in fuel tank its parts are as follows 1 Air vent screw 3 Built in fuel tank 2 F...

Страница 10: ...ons Main technical data Items Data Items Data Type of engine 4 stroke S Weight L 28Kg Displacement 148cm 3 Recommended fuel Unleaded regular gasoline Bore X stroke 64mm 46mm Built in fuel tank capacit...

Страница 11: ...gasoline If it is not available then premium gasoline If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel If leaded gasoline is usually used engine valves and rel...

Страница 12: ...ents to prevent electrostatic sparks CAUTION Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign matter Engine oil Recommended engine oi...

Страница 13: ...plication For a greater boat load and a low engine speed a smaller pitch propeller is more suitable Conversely a large pitch propeller is more suitable for a smaller operating load as it enables the c...

Страница 14: ...s conditions and injury For permanently mounted models your dealer or other person experienced in proper rigging should mount the motor If you are mounting the motor yourself you should be trained by...

Страница 15: ...nce will increase and thereby reduce engine efficiency Mount the outboard motor so that the anti cavitation plate is between the bottom of the boat and a level 25mm below it 0 25mm 0 1in NOTE The opti...

Страница 16: ...s could allow the outboard motor to fall off or move on the transom This could cause loss of control Make sure the clamp screws are tightened securely Occasionally check the screws for tightness durin...

Страница 17: ...surfaces of moving parts to wear in evenly CAUTION Failure to follow the break in procedure could result in reduced engine life or even severe engine damage 1 for the first hour of operation Run the...

Страница 18: ...rottle shift and steering for proper operation before starting the engine The controls should work smoothly without binding or unusual free play Look for loose or damaged connections Check operation o...

Страница 19: ...it is above the upper mark 1 Oil cap 2 Oil dipstick 3 Upper level mark 4 Lower level mark CAUTION Be sure to completely insert the dipstick into the dipstick guide 2 4 Filling fuel WARNING Gasoline a...

Страница 20: ...13 3 Securely close the cap after filling the tank Wipe up any spilled fuel NOTE The upper fuel level mark is indicated on the built in fuel tank 1 Upper level mark 1...

Страница 21: ...14 2 5 Starting engine 1 Loosen the air vent screw on the fuel tank cap One turn for built in tank 2 or 3 turns for the external fuel tank 2 Open the fuel cock Built in fuel tank External fuel tank...

Страница 22: ...shift lever in neutral NOTE The start in gear protection device prevents the engine from starting except when in neutral Attach the engine stop switch lanyard to secure place on your clothing or your...

Страница 23: ...lanyard where it could become entangled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of engine power means the loss of steering control Also witho...

Страница 24: ...tarting a warm engine If the choke is left in the START start position while the engine is running the engine will run poorly or stall 7 Pull the manual starter handle slowly until you feel resistance...

Страница 25: ...t between 1 8 and 1 4 and try again 2 6 Warming up engine 1 After starting the engine return the choke knob to the halfway position For approximately the first 5 minutes after starting warm up the eng...

Страница 26: ...pilot hole is blocked If the problem cannot be located and corrected consult your dealer 2 7 Shifting WARNING Before shifting make sure there are no swimmers or obstacles in the water near you CAUTION...

Страница 27: ...l to forward 2 7 2 Reverse WARNING When operating in reverse go slowly Do not open the throttle more than half Otherwise the boat could become unstable which could result in loss of control and an acc...

Страница 28: ...and firmly from neutral to reverse 2 8 Tiller 1 Change direction To change direction move the tiller handle to the left or right as necessary 2 Change speed Turn the grip counterclockwise to increase...

Страница 29: ...nomy for the desired operation 1 Throttle indicator 4 Throttle friction adjuster The throttle friction adjuster is on the tiller handle which provides adjustable resistance to movement of the throttle...

Страница 30: ...lever or grip which could result in an accident 2 9 Stopping engine NOTE Before stopping the engine first let it cool off for a few minutes at idle or low speed Stopping the engine immediately after...

Страница 31: ...engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch 2 Tighten the air vent screw on the fuel tank cap and set the fuel cock lever or knob to the c...

Страница 32: ...he desired hole Make test runs with the trim set to different angles to find the position that works best for your boat and operating conditions WARNING Stop the engine before adjusting the trim angle...

Страница 33: ...areful not to pinch any body parts between the drive unit and engine bracket Tighten the air vent screw and place the fuel cock in the closed position if the outboard motor will be tilted for more tha...

Страница 34: ...the steering friction adjuster by turning it clockwise to prevent the motor from turning freely 3 Tighten the air vent screw On models equipped with a fuel joint disconnect the fuel line from the out...

Страница 35: ...28 4 Close the fuel cock 5 Hold the rear handle and tilt the engine up fully until the tilt support lever automatically locks...

Страница 36: ...r down while pulling the tilt support bar lever up 3 Loose the steering friction adjuster by turning it counterclockwise and adjust the steering friction according to operator preference WARNING If th...

Страница 37: ...f the water resulting in loss of control Return the outboard motor to its normal position as soon as the boat is back in deeper water CAUTION The cooling water inlet on the lower unit should be not ab...

Страница 38: ...rmance WARNING Be sure to turn off the engine when you perform maintenance unless otherwise specified This work should always be done by a qualified mechanic or your authorized dealer CAUTION If repla...

Страница 39: ...ification if necessary 0 6 0 7mm When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the correct torque 3 3 Che...

Страница 40: ...tor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smoothly 2 Verify whether the idle speed is set to specification Idle speed 1500 50Rpm CAUTION Correct...

Страница 41: ...ll wear quickly Change the engine oil when the oil is still warm 1 Put the outboard motor in an upright position not tilted 3 Put a new gasket on the oil drain screw Tighten the drain screw 4 Add the...

Страница 42: ...operated under adverse conditions such as extended trolling 3 6 Checking wiring and connectors Check that each grounding wire is properly secured and each connector is engaged securely 3 7 Checking fo...

Страница 43: ...uld start and you are standing too close to the propeller Do not use your hand to hold the propeller when loosening or tightening the propeller nut Put a wood block between the anti cavitation plate a...

Страница 44: ...resistant grease to the propeller shaft 2 Install the spacer if equipped thrust washer and propeller on the propeller shaft 3 Install the spacer if equipped and the washer 4 Tighten the propeller nut...

Страница 45: ...letely CAUTION Inspect the used oil after it has been drained If the oil is milky water is getting into the gear case which can cause gear damage Consult your dealer 5 Use a flexible or pressurized fi...

Страница 46: ...1 Empty the fuel tank into an approved container 2 Pour a small amount of suitable solvent into the tank Install the cap and shake the tank Drain the solvent completely 3 Pull the fuel joint assembly...

Страница 47: ...ect the external anodes periodically Remove scales from the surfaces of the anodes Consult a dealer for replacement of external anodes CAUTION Do not paint anodes as this would render them ineffective...

Страница 48: ...41 3 12 Checking top cowling Check the fitting of the top cowling by pushing it with both hands If it is loose have it repaired by your dealer...

Страница 49: ...mbol indicates the check ups which you may carry out by yourself The symbol indicates work to be carried out by your dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6...

Страница 50: ...eck replacement Shift link shift cable Check adjustment Thermostat Check Throttle link throttle cable throttle pick up timing Check adjustment Water pump Check Engine oil Check replacement Spark plug...

Страница 51: ...board motor could shake loose from the tilt support and fall If the motor cannot be trailered in the normal running position use an additional support device to secure it in the tilt position WARNING...

Страница 52: ...it completely Store the outboard motor in a dry well ventilated place not in direct sunlight It is advisable to have your outboard motor serviced by an authorized dealer prior to storage However you t...

Страница 53: ...e engine is running 7 Run the engine at a fast idle for a few minutes in neutral position 8 Just prior to turning off the engine quickly spray Fogging Oil alternately into each carburetor or the foggi...

Страница 54: ...RNING Use this procedure only in an emergency and only to return to port for repairs When the emergency starter rope is used to start the engine the start in gear protection device does not operate Ma...

Страница 55: ...edure is as follows 1 Remove the top cowling 2 Remove the start in gear protection cable and the choke cable 1 Start in gear protection cable 2 Choke cable 3 Remove the starter after removing the thre...

Страница 56: ...engine for starting For further information see section 2 5 6 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope several turns around the flyw...

Страница 57: ...immediately 1 Thoroughly wash away contaminants with fresh water 2 Remove the spark plug s and then face the spark plug hole downward to allow any mud or contaminants to drain 3 Drain the fuel from t...

Страница 58: ...51 6 Take the outboard motor to a dealer as soon as possible CAUTION Do not attempt to run the outboard motor until it has been completely inspected...

Страница 59: ...ve serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition wiri...

Страница 60: ...ighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Carbure...

Страница 61: ...it Spark plug s are fouled or incorrect type Inspect spark plug s Clean or replace with recommended type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel s...

Страница 62: ...nection is incorrect Connect correctly Specified spark plug s are not being used Check and replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propelle...

Страница 63: ...56 7 Circuit diagram DESCRIPTION black white B W Ignitor ass y Spark plug 1 2 3 SM W B B W Engine stop switch...

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