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4520 Bench Top Reactors

Parr Instrument Company 

OTHER VESSEL HEAD FITTINGS 

 

 

Safety Rupture Disc 

There is a safety rupture disc attached to 

the head which is intended to rupture and 
release the pressure before it reaches a 
dangerous level.  A metal tag wired to the 
safety head identifies the burst pressure at 
room temperature for that particular disc.  A 
similar tag is furnished with each 
replacement disc.  This tag must remain with 
the apparatus at all times so that both 
present and future operators will be aware of 
the disc rating.  Users should read the 
discussion of rupture discs given in the 
Instruction Sheet No. 231M for a complete 
description of the characteristics of rupture 
discs and the precautions to be observed 
when operating pressure equipment 
protected by this type of safety device.   

A typical pre-bulged disc can be used to 

90% of the rating on the tag.  For additional 
protection, the user should install an 
adequate and safe venting system for 
removing any toxic, flammable or volatile 
material which would be released if the 
rupture disc should burst.  A connector for 
attaching 3/8” OD tubing to the discharge 
port of the rupture disc is provided for this 
purpose. 

 

                                                                                                  

Type J Thermocouple 

A Type J thermocouple with a 1/8” dia. 

Stainless steel sheath is furnished with the 
reactor.  Insert this thermocouple into the 
thermowell and connect it to the 
thermocouple socket on the rear panel of 
the temperature controller using the A470E2 
extension wire furnished with the reactor. 

 

 

 

Pressure Gage 

The pressure gage furnished with this 

reactor has a T316 Stainless Steel Bourdon 
tube.  Gages are furnished in a variety of 
ranges to met individual needs.  Typically, 
the gage and the rupture disc are furnished 
as matched ranges.  For applications where 
a gage is selected with a range under 1000 

psi, a relief valve is added and set to protect 
the gage.  A 1000 psi rupture disc is 
installed as the fail-safe vessel protection. 

For highly corrosive applications where 

the vapor phase might corrode the stainless 
Bourdon tube, Parr offers isolator 
assemblies in a variety of materials.  These 
isolators with their internal piston isolate the 
vapors from the gage. 

The gage adapter includes a ¼” NPT 

side port with a plug installed.  This position 
may be used for a variety of fittings such as 
a needle valve, pressure transducer or relief 
valve.  

 

 

 

 

 

 

 

 

 

 

 

 

 

Gage and Valve Adapters 

The pressure gage and the combined 

gas inlet and sampling valves are attached 
to the head with an adapter which allows 
these fittings to be drawn up tightly when 
facing in any direction.  To attach these 
fittings to the head, screw the gage or valves 
firmly into the adapter, then run the 209HC4 
bushing onto the threaded stem as far as it 
will go.  Screw this assembly into the head 
until the nose of the adapter is seated; then 
back it off until the valve or gage is facing in 
the desired direction.  Now hold the fitting 
firmly in place and close the joint by 
tightening the 209HC4 bushing.  This 
connection can be made and broken 
repeatedly without destroying the sealing 
faces.  A light coating of thread lubricant, 
such as Parr No. 424HC2 High Temperature 
Anti-Seize Lube, applied to the threads and 
to the nose of the adapter will help to obtain 
a tight joint.   

Note:

  Do not use PTFE tape on the 

straight thread connections of the coned 
adapters and mating bushings.  PTFE tape 
should only be used on the (NPT) threads 
such as the needle valves or gage 
connection. 

Содержание 4520

Страница 1: ...383M 4520 BenchTop Reactors Operating Instruction Manual...

Страница 2: ...14 Releasing Pressure 14 To Open the Vessel at Completion of a Test 15 Initial Operating Test 15 Variable Speed Electric Motor 15 Accessories 16 Internal Cooling Coils 16 Liners 16 Spare Parts Kit 16...

Страница 3: ...e type and rating of fuse 4 Disconnect from the power supply before maintenance or servicing To avoid personal injury 1 Do not use in the presence of flammable or combustible materials fire or explosi...

Страница 4: ...tude Limit 2 000 meters Storage 25 C and 65 C 10 to 85 relative humidity Provisions for Lifting and Carrying The Series 4520 Bench Top Reactors and their components are very heavy Before moving ensure...

Страница 5: ...n daily operation within certain temperature and pressure limits using gaskets closures and other elements carefully selected for safe operation within the limits specified for that design But in orde...

Страница 6: ...rmined by the physical characteristics of the vessel material and will be prescribed on an individual basis The maximum working pressure and temperature for any vessel is governed by the design of the...

Страница 7: ...ector is to be used only with Parr Instrument Company motor assemblies supplied with the appropriate motor power cord 2 For Fixed Head Reactors Bolt the stand to the bench table or floor using the hol...

Страница 8: ...the power cord into an appropriate outlet Power for these reactors should be drawn from a grounded outlet capable of carrying up to the full current rating of the reactor 11 If an electric stirrer mot...

Страница 9: ...nstructions based upon the fixed head or movable vessel options There are differences in the design of the stand components which adapt the vessels to the support system Flat PTFE Gasket or Self Seali...

Страница 10: ...alve is easily identified when the vessel is open by noting that it is connected to a dip tube which extends to a point near the bottom of the cylinder This is an angle pattern valve with an attached...

Страница 11: ...alve Gas Release Valve Pressure Gage Plug extra port Gas Release Valve Stirrer Shaft Assembly Adjustable Impeller Thermocouple Gas Inlet Valve Coupling for Gas Hose Connection Adapter Bushings Thermow...

Страница 12: ...shed in a variety of ranges to met individual needs Typically the gage and the rupture disc are furnished as matched ranges For applications where a gage is selected with a range under 1000 psi a reli...

Страница 13: ...a firm but hard pull to each bolt Allow the vessel to stand for about five minutes after the initial tightening procedure to allow for the flow of the PTFE gasket under load then retighten the bolts S...

Страница 14: ...w for expansion as a result of the heating process As a general rule the liquid charge should not exceed two thirds of the capacity of the cylinder Too much liquid in the vessel can lead to the develo...

Страница 15: ...should be taken when lifting the head from the cylinder so damage will not occur to the internal fittings Initial Operating Test Read all operating instructions carefully so as to be well acquainted...

Страница 16: ...acement coil with the internal fittings before tightening the nuts Once the nuts are tightened it may be necessary to manually squeeze or slightly adjust the serpentine loops of the coil to position i...

Страница 17: ...d adjust the oiler to feed one drop per minute into the air stream For long continuous runs at high speeds the oiling rate should be increased to three drops per minute If the motor becomes sluggish f...

Страница 18: ...contain switches and other elements that are not explosion proof The minimal spark hazard associated with these units can be resolved by installing the controller in a remote location outside of the h...

Страница 19: ...kept of deflections at specific test pressures so that any increase in deflection becomes a warning that the metal has lost strength Any cylinder that fails to return to its original dimensions after...

Страница 20: ...se compression ring be sure that it is in place on the head before attaching any head fittings The compression ring cannot be installed after fittings have been screwed into the head 8 Clean all threa...

Страница 21: ...from alternate materials use the codes shown below as a suffix to the standard part number CM Alloy 400 CC Alloy 20Cb3 CT Alloy 600 CAD Titanium G2 CG Alloy B 2 CAA Titanium G4 CXA Zirconium G702 CH...

Страница 22: ...rmocouple 1000 mL A472E6 Thermocouple 2000 mL A888HC2 Safety Rupture Disc assembly without disc see 231M A2685HC Cooling Sleeve assembly LD A740HC Cooling Sleeve assembly HD A1120HC6 Magnetic Drive as...

Страница 23: ...23 4520 Bench Top Reactors Parr Instrument Company Removable Head Style Parts Lists Front View Removable Head Flat Gasket...

Страница 24: ...24 4520 Bench Top Reactors Parr Instrument Company Removable Head Flat Gasket...

Страница 25: ...25 4520 Bench Top Reactors Parr Instrument Company Fixed Head Style Parts Lists Front View Fixed Head Flat Gasket Light Duty Footless Mag Drive...

Страница 26: ...26 4520 Bench Top Reactors Parr Instrument Company Back View Fixed Head Flat Gasket...

Страница 27: ...27 4520 Bench Top Reactors Parr Instrument Company Fixed Head Flat Gasket...

Страница 28: ...ng Internal 2 HD 732HC Snap Ring External 1 HD 2429HC Bushing PTFE HD UPPER DRIVE SHAFTS A2562HC Upper Drive Shaft A1120HC LD A2562HC2 Upper Drive Shaft A2140HC LD A2564HC Upper Drive Shaft A1120HC6 h...

Страница 29: ...29 4520 Bench Top Reactors Parr Instrument Company Overarm Assembly...

Страница 30: ...op and bottom on the head Change to appropriate material suffix for special alloy vessels for internal connection 2998HC10 Cooling Coil Serpentine 1L 2998HC20 Cooling Coil Serpentine 2L A92HWAD Male C...

Страница 31: ...ter Assembly 1000W 230V 1L A2256HC12EB Heater Assembly 1000W 115V 1L w thermowell Part No Description A2256HC12EE Heater Assembly 1000W 230V 1L w thermowell A2256HC20EB Heater Assembly 1500W 115V 2L A...

Страница 32: ...Revision 02 08 13...

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