Pneumatic Spotwelding
Control Systems
Training & Maintenance Manual
WCS-SIF-01
ISSUED: November, 2006Supersedes: June, 2006
Pneumatic Division
Richland, Michigan 49083
Страница 1: ...Pneumatic Spotwelding Control Systems Training Maintenance Manual WCS SIF 01 Training Maintenance Manual ISSUED November 2006 Supersedes June 2006 Pneumatic Division Richland Michigan 49083...
Страница 2: ...ll lengthen time until it reaches a full 360 rotation which covers the complete timing range 3 The weld stroke valve is then energized using a selected weld schedule pressure The closure speed of the...
Страница 3: ...ld cycle 4 Once the weld cycle is complete the weld stroke valve is de energized allowing the weld tips to open under full pressure 5 The retract pre stroke valve is then de energized allowing the wel...
Страница 4: ...air supply and power on 9 Check for air leaks The weld cylinder should be in the home position completely open If not check that all air hoses are connected to the correct ports Verify that all solen...
Страница 5: ...ause the flow control has been opened so much that all the air on the front side of the cylinder has exhausted before the tips fully close thus negating the low impact benefit of the system To guarant...
Страница 6: ...nd dried to a dewpoint of 37 F 3 C lubricated or non lubricated Once lubricated air is applied this must be maintained Working Pressure 37 to 145 PSIG 2 5 to 10 bar WH Series Air Operated Quick Exhaus...
Страница 7: ...oil F 24VDC M12 Connector X Without Valves N NPT G BSPP A 120VAC 22mm Coil B 120VAC 30mm Coil D 24VDC 22mm Coil E 24VDC 30mm Coil F 24VDC M12 Connector X Without Valves 4 Valve Block High Pressure Qui...
Страница 8: ...k Quick Exhaust Mounted Cylinder Mount B Valve Block w Base Plate Air Operated High Flow Quick Exhaust G Valve Block w Base Plate High Pressure Quick Exhaust H Valve Block w Base Plate Solenoid Operat...
Страница 9: ...lve Block w o Weld Stroke Valve K Valve Block ISO Manifold Mountable Plug In Air Operated High Flow Quick Exhaust L Valve Block ISO Manifold Mountable Plug In Solenoid Operated High Flow Quick Exhaust...
Страница 10: ...st Lights Length Frequency Options Level H2 E WX H B L 49 C Ordering Information BOLD OPTIONS ARE MOST POPULAR 5599 1 Pilot Source Pilot Exhaust H 5 Port Vented 5599 1 Operator Function 2 Double Solen...
Страница 11: ...Ford G General Motors Mounting Base Style Enclosures Wiring Engineering Factory Basic Series Port Size Lead Length Options Level Designator PS4111 55 A C P Engineering Level C Current Enclosures Lead...
Страница 12: ...ion 1 and 2 for port 3 galley only Item Qty Part No 01 1 AAH2E002 02 1 H22VXHG0B9C Station 1 2 03 2 PS411157MCP Station 1 2 04 1 WPJ1XXXN Station 2 05 1 H2EVXHG0B9C Station 2 06 1 PS3632P Galley 3 Iso...
Страница 13: ...ions 1 1 Station Manifold2 2 2 Station Manifold2 5 Single Subbase2 Basic Valve Manifold Engineering Series Series Protocol Subbase Stations Power I O Options Level S3 H2 D 2 D 0 C Engineering Level C...
Страница 14: ...lb Torque 4 115 to 130 in lb Torque 4 85 to 100 in lb Torque 85 to 100 in lb Torque 6 8 Not Shown 9 Bore Lightly grease with provided lubricant Inspect for nicks scratches and surface imperfections I...
Страница 15: ...8 5 50 1 5 4 9 7 3 0 9 58 7 10 19 136 5 35 9 0 35 50 7 00 1 7 3 5 01 10 4 0 8 1 10 44 8 1 76 8 1 10 58 8 31 11 5 0 45 81 5 3 1 9 5 1 16 15 0 59 33 1 30 B6 Series Dimensions mm inches 0 1 0 1 100 ED 1...
Страница 16: ...er com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 48 65 9 79 19 3 7 57 67 64 36 1 4 34 5 1 36 136 5 35 100 3 94 15 0 59 55 17 76 99 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 5...
Страница 17: ...arker com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 19 3 7 57 15 0 59 55 17 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 50 145 5 71 Pr Pw R R W W X I 12 X I 12 X I 14 1 0 PRESS...
Страница 18: ...4 Ported Gun Dimensions WP ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS 58 8 109 5 4 31 31 5 1 4 16 1 0 63 63 48 3 1 6 88 8 3 49 46 5 1 83 146 7 5 78 80 7 3 18 187 5 7 38 08 7 8 WH ISO Size 2 M...
Страница 19: ...Also verify feedback sensor is operating properly 4 Weld gun fires before tips are closed Adjust flow control so that weld tips close slower See Setup Instructions on page 5 Is sensor input in the PL...
Страница 20: ...withstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any...
