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PTM200 - PTM1000 USER GUIDE

Page 3 - Rev D

1.   

Transport / Inspection

 

 

Before unpacking/uncrating your new dryer, inspect the carton/crate for damage.  Note any  

 

damage on the freight bill.  File notice of concealed damage if:

 

(a) 

there are any dents in the cabinets

 

(b) 

there is any sign of oil on the skid or floor

 

(c) 

the refrigerant gauge shows NO pressure

             

(Upper right side – look for hole in packing)

 

File these claims with the carrier immediately!

 

Otherwise, proceed with unpacking/uncrating the unit.

 

1.1   

Environmental & Location Considerations

 

 

Following these guidelines will help insure that your new dryer will provide safe and  

  reliable 

service.

• 

Unless supplied for special conditions, all PTM dryers must be located indoors in 
an area with an ambient temperature between 41 - 100ºF (5-38ºC) and free from 
explosive and corrosive fumes.  Three (3) feet (92cm) of space must be allowed 
between all open grills, walls, or other objects.

      If the dryer is installed in a confined area, an exhaust system must be provided to  
      eliminate re-circulation of hot atmospheric air.

• 

With air cooled dryers, high ambient temperatures affect the outlet dewpoint 
of the dryer.  The unit must not operate in an ambient of over 115ºF (46ºC).  If 
ambient temperature conditions are over 100ºF (38ºC), water cooled dryers are 
generally recommended. 

• 

Unit must be installed indoors.

• 

Watercooled units

 - A water strainer should be installed in the water inlet circuit 

to protect the heat exchanger from partial or complete blockage with a 16 - 20 
mesh minimum, 20 - 40 mesh is a better choice.

• 

Watercooled units

 - The water media pH value should be maintained at 7.4 (not 

less than 7.0 and no higher than 8.0) for proper heat exchanger life expectancy.

2.   

Dryer Installation

• 

NEVER work on unit under pressure

• 

NEVER work on unit when power is connected

• 

DO NOT over pressurize unit.

• 

DO NOT pass air through the unit until it has been stabilized (operating about  
15-20 minutes) 

 

2.1   

Plumbing the Air Lines

 

 

The dryers are shipped ready to run.  All connections are made to the outside    

 

 

of the cabinet.

Содержание PTM Series

Страница 1: ...Parker Thermal Mass Dryer PTM User Guide Rev D Models PTM200 PTM1000 Effective September 2015 Supercedes HY25 1890 M1 US June 2015...

Страница 2: ...trols 6 3 1 Controller 6 4 Start Up Procedures 8 4 1 When Operating Dryer 8 5 Routine Maintenance 9 6 Maintenance Schedule 10 6 1 Maintenance Procedures 10 7 List of Alarms Warnings 11 8 Troubleshooti...

Страница 3: ...f the dryer is installed in a confined area an exhaust system must be provided to eliminate re circulation of hot atmospheric air With air cooled dryers high ambient temperatures affect the outlet dew...

Страница 4: ...e in conformity with current local environment regulations 2 2 Electrical Connections To be performed by a qualified person only Risk of serious injury or death Observe Lock out Tag Out Procedure Disc...

Страница 5: ...the air compressor Crankcase heaters are pre wired from the factory to the line side of the compressor contactor When power is applied to the dryer the heater will energize Heater must be energized fo...

Страница 6: ...ET button When LED is on this indicates the unit is operating This button is also used to reset alarms 3 Up and Down Arrows These are used to adjust the set point values The set point will change once...

Страница 7: ...ate the drain The drain valve will also operate automatically every 30 minutes independent to the sensor signal if the board has not received a signal from the sensor within that time back up drain Th...

Страница 8: ...ON Off indicator will light green when unit is running Do not pass air through the dryer until it stabilizes and cycles off Typically 15 25 minutes 5 Once the dryer cycles off you can now introduce co...

Страница 9: ...UIDE Page 9 Rev D 5 Routine Maintenance The air cooled condenser must be kept clean Inspect on a regular basis for dirt or debris that might accumulate Remove any debris immediately The Y strainer sho...

Страница 10: ...urn the unit off before proceeding Refer to lock out tag out procedures Upon completion of the maintenance tasks be sure that the machine has been properly reassembled prior to restarting and reintrod...

Страница 11: ...ES MANUAL RESETS DRAIN FAULT dr Drain switch is closed for too long 15 seconds NO MANUAL ENABLED SENSOR FAULT OPEN DEWPOINT SENSOR F0 Dewpoint Sensor is open or greater than 200 F 93 33 C 1 second YES...

Страница 12: ...condenser 2 Replace 3 Replace motor 4 Improve room ventilation 5 Replace A5 Water glycol below 30 F 1 Compressor contactor welded closed 2 Control board defective 1 Replace 2 Replace CP Compressor pr...

Страница 13: ...to a vacuum 500 micron minimum Charge refrigerant into the high side schraeder port located at the bottom of the condenser The full charge may not be accepted If this occurs the dryer can be started a...

Страница 14: ...1 1 5 1 2 1 2 1 15 11 0 15 575 3 60 7 1 38 1 1 5 1 2 1 2 1 15 8 8 15 PTM850 230 3 60 15 7 98 1 3 1 2 1 2 1 15 23 2 35 460 3 60 7 1 38 1 1 5 1 2 1 2 1 15 11 0 15 575 3 60 7 1 38 1 1 5 1 2 1 2 1 15 8 8...

Страница 15: ...30 3 60 15 7 98 1 2 1 15 20 2 35 460 3 60 7 1 38 1 2 1 15 9 5 15 575 3 60 7 1 38 1 2 1 15 7 6 10 PTM1000 230 3 60 17 9 115 2 1 1 6 23 1 40 460 3 60 8 6 47 2 1 1 6 11 5 20 575 3 60 8 6 47 2 1 1 6 9 2 1...

Страница 16: ...000 P DP7000 P2 11 Fan 1 pressure switch 230v DP40080 DP40081 11A Fan 1 pressure switch 460v 575v DP40106 12 Fan 2 pressure switch 230v DP40080 12A Fan 2 pressure switch 460v 575v DP40106 13 High refr...

Страница 17: ...5AA PTM700 AOP055JNFI P055AO AAP055JNFI P055AA PTM850 AOP055JNFI P055AO AAP055JNFI P055AA PTM1000 AOP055JNFI P055AO AAP055JNFI P055AA Item Replacement parts MODEL PTM200 DWG AD11525 PTM250 DWG AD11524...

Страница 18: ...PTM200 PTM1000 USER GUIDE Page 18 Rev D 12 Associated Drawings REF ADE11249 REV F...

Страница 19: ...PTM200 PTM1000 USER GUIDE Page 19 Rev D REF ADE11249 REV F...

Страница 20: ...PTM200 PTM1000 USER GUIDE Page 20 Rev D REF ADE11249 REV F...

Страница 21: ...PTM200 PTM1000 USER GUIDE Page 21 Rev D REF ADE11249 REV F...

Страница 22: ...PTM200 PTM1000 USER GUIDE Page 22 Rev D REF ADE11249 REV F...

Страница 23: ...PTM200 PTM1000 USER GUIDE Page 23 Rev D REF ADE11249 REV F...

Страница 24: ...PTM200 PTM1000 USER GUIDE Page 24 Rev D REF ADE11249 REV F...

Страница 25: ...PTM200 PTM1000 USER GUIDE Page 25 Rev D REF ADE11249 REV F...

Страница 26: ...PTM200 PTM1000 USER GUIDE Page 26 Rev D...

Страница 27: ...Rev D 13 Exploded Views DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 15 THERMAL MASS 200 EXPLODED ASSY AD115...

Страница 28: ...Page 28 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 15 THERMAL MASS 250 EXPLODED ASSY AD11524 3 1 2...

Страница 29: ...Page 29 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 15 THERMAL MASS 325 EXPLODED ASSY AD11523 3 1 2...

Страница 30: ...Page 30 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 15 THERMAL MASS 400 EXPLODED ASSY AD11522 3 1 1...

Страница 31: ...Page 31 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 15 THERMAL MASS 500 EXPLODED ASSY AD11521 3 1 1...

Страница 32: ...Page 32 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 18 THERMAL MASS 700 EXPLODED ASSY AD11520 3 1 1...

Страница 33: ...Page 33 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 18 THERMAL MASS 850 EXPLODED ASSY AD11519 3 1 1...

Страница 34: ...Page 34 Rev D DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PARKER HANNIFIN FAF DIVISION LANCASTER NY 14086 USA INCHES OF B RJS 1 20 THERMAL MASS 1000 EXPLODED ASSY AD11518 3 1 1...

Страница 35: ...e on a scale of 1 being the lowest to 5 being the highest Condition of Arrival Ease of Installation Ease of Start Up Product Quality Technical Assistance Clarity of Instruction Warranty Manual FINAL O...

Страница 36: ...y 39 049 9712 111 www parker com hzfd Engine Filtration Water Purification Racor Dewsbury England 44 0 1924 487 000 www parker com rfde Racor Research Development Stuttgart Germany 49 0 711 7071 290 1...

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