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K3.1.142k Manual NitroFlow Lab 

 

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Health, safety and environmental aspects 

2.1 General 

Correct use of the nitrogen generator is important for your personal safety and for trouble-free functioning of the 
generator. Incorrect use can cause damage to the generator or can lead to incorrect gas supply. 

Warning 

x

Read this manual before you start the installation and putting into operation of the 
generator

.

 Prevent accidents and damage to the generator

.

x

If the equipment is used in a manner not specified in this user guide, the protection 
provided by the equipment may be impaired. 

x

Contact your supplier if you detect a problem that you cannot solve with this manual. 

x

Use the generator in accordance with its purpose. Refer to §1.3. 

x

Only competent personnel trained, qualified and approved by Parker Industrial Division are 
allowed to perform installation, commissioning, service and repair procedures. 

x

Unqualified people are not allowed to repair the equipment. Refer to §1.4. Lift the generator 
with a forklift. Follow the legislation and instructions for operating the forklift. 

x

Do not tamper or experiment with the equipment. Do not exceed the technical 
specifications for the generator. Refer to chapter 4. 

2.2 

Nitrogen and oxygen 

The generator generates nitrogen as a product. Oxygen enriched air is released as waste. 

Warning 

x

Nitrogen can cause suffocation! 

x

Oxygen-enriched air leads to increased risk of fire in the event of contact with flammable 
products. Make sure that there is adequate ventilation at all times! 

x

The generator is not designed for installation in an Ex-classified area. 

x

Do not install the generator in an area where explosive mixtures may occur. 

2.3 Electricity 

Warning 

x

Only service-engineers, qualified to work on electrical equipment, are allowed to do the 
installation, maintenance and repairs. 

x

Disconnect the main power supply before you do the maintenance or repair.  

x

If a service-engineer has to work on the generator while the electric power it is connected, 
the service-engineer must be very careful with respect to the electric hazards. 

2.4 Safety 

precautions 

Warning 

x

Make sure that the ventilation rate is sufficient in the room where the enriched oxygen is 
ventilated, or lead the enriched air outside. Keep the ambient temperature between 10 and 
35 °C. 

x

Install the peripheral equipment, piping and nitrogen storage vessels according to 
standard procedures. Parker cannot take responsibility for this. 

x

Ensure that regular maintenance to the generator is undertaken, to ensure proper and safe 
operation. Refer to chapter 8. 

x

Make sure that instructions concerning health and safety are compliant with the local 
legislation and regulations.  

Содержание NitroFlow Lab

Страница 1: ...Nitrogen Gas Generator NitroFlow Lab Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding EN...

Страница 2: ...the customer The contents of this manual can also be changed without prior warning This manual is valid for the generator in its standard version Parker can therefore not be held liable for specificat...

Страница 3: ...Maintenance parts 13 5 INSTALLATION 14 5 1 Transport 14 5 2 Define location 14 5 3 Unpack and check equipment 14 5 4 Connect nitrogen consumer 14 5 5 Connecting power 14 5 6 Connect input and output...

Страница 4: ...K3 1 142k Manual NitroFlow Lab 3 9 MAINTENANCE 29 9 1 Maintenance schedule 29 9 2 Calibrate oxygen sensor 29 9 3 Cleaning 29 10 ELECTRICAL SCHEME 30 11 DECLARATION OF CONFORMITY 31...

Страница 5: ...ule as well as any consequential damage loss and costs are the responsibility of the owner and the user Information All information in this manual including additional drawings and technical descripti...

Страница 6: ...roper use The generator is in compliance with the prevailing directives and standards Only use this generator in a technically perfect condition in conformity with the purpose as described above 1 4 U...

Страница 7: ...nerator generates nitrogen as a product Oxygen enriched air is released as waste Warning x Nitrogen can cause suffocation x Oxygen enriched air leads to increased risk of fire in the event of contact...

Страница 8: ...lable Optimal sizing of buffer tanks and setting of the pressure switch will result in minimal energy consumption The lower the delivery pressure the longer the lifetime of the system According to EC...

Страница 9: ...9 argon 1 carbon dioxide water vapor and traces of other inert gasses Pressurised air A is led through hollow fibre membranes B The various air components diffuse through the porous wall of the membra...

Страница 10: ...Pressure Control Valve PCV 8 Nitrogen Outlet 4 Purity Adjustment Valve FCV 9 Ventilation Outlet Keep Clear 5 Touch Screen Display 3 4 Process diagram The generator can be connected directly to the nit...

Страница 11: ...r LP Air compressor RKV Start up valve M Gas separation membrane PI1 Membrane pressure indicator FCV Flow control valve HP Nitrogen compressor PCV Nitrogen pressure relief valve PSH Pressure switch PI...

Страница 12: ...t air relative humidity 90 Max ambient relative humidity 80 to 31 C 50 at 40 C Noise level 58 dB A 1 meter 3 ft Dimensions and connections Dimensions H x W x D mm 700 x 900 x 310 Dimensions H x W x D...

Страница 13: ...Delay 30 Alarm settings O2 low Active No Stop 0 Level 0 0 Delay 30 Alarm settings Pin high Active No Stop 0 Level 13 Delay 30 Alarm settings Pin low Active No Stop 0 Level 2 Delay 30 Alarm settings Po...

Страница 14: ...8 97 96 95 93 NitroFlow Lab 7 6 12 13 18 23 26 30 32 38 Capacity at nominal conditions x Ambient temperature 20 C 68 F x Ambient pressure 1013 mbar a 4 3 Maintenance parts Part Part number Maintenance...

Страница 15: ...s x Minimum clearance of 50 cm on all sides back left right and top as to facilitate heat removal x Indoors x Dry x No continuous direct irradiation by sunlight x Away from heat sources x Properly ven...

Страница 16: ...mA Voltage internal power supply UA1 Oxygen concentration Analogue output Input impedance to reach 0 mA 20 mA 200 Ohm UA2 Outlet pressure K5 Start stop signal to external booster Volt Free Relay Cont...

Страница 17: ...t When flashing there is an alarm touch the symbol and the current alarm will be shown Status of unit A Can be OFF RUN STAND BY ALARM P RELIEF Menu button touch to go to settings menu Switch ON OFF bu...

Страница 18: ...settings menu button in the main screen refer to 6 2 Function Access to different menus Symbol Menu Access to log on menu refer to 6 3 1 Access to alarm settings menu refer to 6 3 2 Access to pressur...

Страница 19: ...e is back to default value 1234 6 3 2 Alarm settings menu Access Touch alarm settings menu button in settings screen see 6 3 2 Function Set different alarms In the alarm settings menu it is possible t...

Страница 20: ...exceeded Level 0 16 O2 100 84 N2 For screen 1 6 and 2 6 this is the oxygen or nitrogen level at which the alarm is set Level 0 13 BAR 0 188 5 PSI For screen 3 6 and 4 6 This is the pressure level at...

Страница 21: ...ll switch on and off can be set To change the settings touch the button in front of the text Button Selection Result P switch Yes Pressure switch is active P switch No Pressure switch is not active Un...

Страница 22: ...ecting the printed circuit board to an external device Remote No Unit cannot be controlled from a remote location Pincode Yes Settings are instantly protected with a pin code Return to log on menu and...

Страница 23: ...o display temperature in F 6 3 6 Maintenance menu Access Touch maintenance menu button in settings screen refer to 6 3 Function Shows maintenance status and offers calibration possibility The maintena...

Страница 24: ...nation O2 20 9 Calibrate O2 sensor to 20 9 Contact Parker s technical support team Flow Factor Only visible when selected Show Flow in the options menu refer to 6 3 4 and when the unit is running Cali...

Страница 25: ...Alarms as well as status of the sensors are saved on the SD card The time between the logging saving of this data to the memory card can be chosen in the data logging menu Button Selection Result Inte...

Страница 26: ...lief valve or the unit is switched off in case of no nitrogen demand 8 The purity of the generator is factory set as required To adjust the oxygen content adjust the purity control valve FCV Refer to...

Страница 27: ...the pressure is set the better for energy consumption reasons and compressor life x Open the ball valve V2 at the outlet Nitrogen vessel installed Excess nitrogen will be stored generator will start...

Страница 28: ...r for service Residual oxygen content too high Pressure in nitrogen storage vessel over 8 bar g because of erroneous setting of pressure switch Reset pressure switch levels Ambient temperature lower t...

Страница 29: ...ture sensor fails T Inlet sensor fail On Status of temperature of compressor box 1 Temp comp1 On Status of temperature of compressor box 2 Temp comp2 On Oxygen sensor needs to be calibrated Calibrate...

Страница 30: ...2 Wait for 60 seconds 3 Then enter again the maintenance menu screen 3 5 wait until the oxygen level is stable 4 Then go to screen 5 5 and touch O2 20 9 button The system will ask for confirmation Se...

Страница 31: ...K3 1 142k Manual NitroFlow Lab 30 10 Electrical scheme...

Страница 32: ...K3 1 142k Manual NitroFlow Lab 31 11 Declaration of Conformity...

Страница 33: ...NOTES...

Страница 34: ...NOTES...

Страница 35: ......

Страница 36: ...arker com NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker...

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