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Adsorption dryer

K-MT 10-95

-I

: DM

-K

-M

-95

/R0

Operating instructions

Revision 02 — 2016/EN

Cod: 398H272167

Содержание K-MT 10-95

Страница 1: ...Adsorption dryer K MT 10 95 Dokument ID DMN K MT10 95 R02 Operating instructions Revision 02 2016 EN Cod 398H272167...

Страница 2: ......

Страница 3: ...ovider stated below Lloyd s Register Quality Assurance GmbH identification number 0525 Am Sandtorkai 41 D 20457 Hamburg The assembly consists of pressure appliances according to the classification lis...

Страница 4: ...K MT 20 GL 9 2 16 2 Art 4 3 Art 4 3 K MT 25 GL 11 2 16 2 Art 4 3 Art 4 3 K MT 35 GL 11 2 16 2 Art 4 3 Art 4 3 K MT 45 GL 12 2 16 6 I B D K MT 60 GL 13 2 16 6 I B D K MT 75 GL 13 2 16 6 I B D K MT 95 G...

Страница 5: ...stated above to keep these appliance data up to date The above stated appliance data provide for a clear identification of the dryer and its components and significantly facilitate any service measur...

Страница 6: ...17 Technical product description 18 Summary Drawing Standard Dryer 18 Function description 19 Available options 21 Installation 23 Preconditions for installation 23 Connect piping 24 Installing the el...

Страница 7: ...Daily maintenance tasks 42 Maintenance work to be completed every 12 months 42 Notes on further maintenance work 45 Identify and eliminate faults 46 Summary of faults 46 Index 49 Annex with technical...

Страница 8: ...erating instructions present Technical documentation see annex Circuit diagrams separate document Operating manual for installed filters separate document Notes on supplementary documents Supplementar...

Страница 9: ...These danger notes with a grey background warn against personal injury and or danger to life and limb danger notes help you to avoid serious or life threatening situations for yourself and or third pa...

Страница 10: ...ear protection equipment Hazard due to a sudden release of pressure Never remove any parts of the dryer or manipulate the same in any way for as long as the plant is still pressurised A sudden escape...

Страница 11: ...st be taken up immediately There is a risk of skidding Disassembly and disposal Dispose all parts of the dryer the drying agent and all other operating materials in an environmentally safe way and in...

Страница 12: ...ist personnel only Warning against overpressure The entire dryer is under pressure Before commencing any work the plant must be depressurised Warning against sudden air ejection When the vessels are d...

Страница 13: ...er oil and solid matter constituents As standard the dryer is intended to be sited within a building and protected against the weather The dryer may be operated only in accordance with the data on the...

Страница 14: ...e 17 Information on transportation packaging Depending on the type of transportation the dryer is delivered in different types of packaging All transportation types the apertures of the dryer are clos...

Страница 15: ...specified in the technical data section of the annex The dryer should be installed with sufficient spacing at the top sides and rear in order to be able to carry out maintenance work and change the dr...

Страница 16: ...thus damage it Remove the packaging of the dryer Attach suitable lifting gear to the transport lugs of the vessels see figure I Raise the dryer see figure II and remove the transportation pallet Place...

Страница 17: ...alled compressed air outlet valve installed by the owner are both closed and that the dryer is depressurised Disconnect dryer from the compressed air system Disconnect the dryer from the electrical po...

Страница 18: ...inlet Compressed air outlet Upstream filter Downstream filter On Off Switch Power supply connector Control cabinet Discharge point Muffler Check valve block Transport lugs Differential pressure gauge...

Страница 19: ...en different operating modes Whilst in one vessel compressed air is de humidified adsorption in the other vessel the humid drying agent is prepared for another charge regeneration These two states whi...

Страница 20: ...p phase After dehumidification the pressure in the regenerated hollow section vessel is built up to operating pressure so that the switchover from regeneration to adsorption can take place at operatin...

Страница 21: ...on Compressor synchronisation helps reduce energy costs as the dryer can be operated independently of the compressor The compressor synchronisation controller is a higher level controller than the pre...

Страница 22: ...n of the dryer to lower levels than the standard muffler can provide If installed the fine filter muffler replaces the original installed muffler Nozzle kit In the case that the operating pressure dev...

Страница 23: ...d and maintained in a depressurised condition see also the installation example on page 24 All pipes couplings and connections must have the correct diameter and match the operating pressure Hazard ca...

Страница 24: ...er to the compressed air system The following figure shows an installation example Compressed air system Item Component 1 Entry humid air 2 Compressed air inlet valve owner end 3 Upstream filter 4 Dry...

Страница 25: ...Make the electrical supply cable to the dryer voltage free Secure the electrical supply cable to the dryer against switch on Undo bolt 1 on the connector and withdraw connector with seal from the swi...

Страница 26: ...e control board see circuit diagram Note The compressor synchronisation controller is a higher level controller than the pressure dew point controller When both options are in place the compressor syn...

Страница 27: ...p the following preconditions must have been met The pipe system is free from scales thread abrasions welding beads and other contaminations All shutdown valves of the compressed air inlet and outlet...

Страница 28: ...iew of operating and control elements ON OFF switch The ON OFF switch 2 is located to the side of the switchbox and above the mains plug 1 see figure If it is set to 0 the power supply is disconnected...

Страница 29: ...yer are indicated by means of 4 LEDs Vessel B1 Vessel B2 Regeneration 1 Regeneration 2 Adsorption 1 Adsorption 2 Depending on the operating phase the following LEDs might be on simultaneously Adsorpti...

Страница 30: ...e 20 Upper measuring range limit exceeded 999 Dewpoint sensor defective sens Dewpoint sensor not powered Cable defective or disconnected Sensor defective or 999 LED Economy cycle 4 This LED is only re...

Страница 31: ...and can injure your eyes or skin Always wear eye and ear protection therefore when you are in the vicinity of the dryer Hazard due to a sudden release of pressure Never remove any parts of the dryer o...

Страница 32: ...r a change of drying agent the following intermediate step is meaningful In the case of a restart situation the following intermediate step can be skipped Operating the dryer for the first time or aft...

Страница 33: ...t valve in a slightly open position until the compressed air system downstream of the dryer has filled up completely only then should the valve be opened fully Then the dryer has to be taken into oper...

Страница 34: ...trol system remains on and the dryer is ready for the next switchover which is made as soon as the compressor is switched on Note The compressor synchronisation controller is a higher level controller...

Страница 35: ...rrently measured dewpoint The range of display is 100 C 148 F to 20 C 68 F If the set dewpoint is exceeded the system automatically completes a switchover between the vessels The dewpoint at which a s...

Страница 36: ...released to ambient pressure If the main valve is opened as the dryer is switched off there is a sudden pressure build up in the vessel This might result in damage to the drying agent and excessive ab...

Страница 37: ...ting the ON OFF switch to position 0 Disconnect dryer from compressed air system Close the compressed air outlet valve installed by the owner If available open bypass line Depressurise dryer Depressur...

Страница 38: ...le from the point at which it was interrupted Slowly open compressed air outlet valve Avoid a sudden drop in pressure in any circumstance If pressure drops too fast this may cause damage to the dryer...

Страница 39: ...found on the type plate Carry out all maintenance work only when the plant has been shut down and depressurised Bolt connections must be undone with care Note ram pressure values Otherwise emerging m...

Страница 40: ...ent Maintenance task to be carried Maintenance interval daily 12 months 24 months 48 months see page Complete dryer Carry out visual and function checks 42 Vessel pressure gauge Check dam pressure For...

Страница 41: ...been reached After maintenance has been carried out you can use the dongle to reset the counter to 0 and delete the message from the display A dongle is enclosed with every service kit Each dongle ca...

Страница 42: ...essure if the dryer functions correctly the respective pressure gauge indicates 0 bar Then there is no dam pressure If the dam pressure is greater than 0 3 bar Depressurise the dryer and shut it down...

Страница 43: ...ryer and shut it down see page 37 Unscrew muffler as shown in the opposite figure Replace muffler and secure it Undo muffler Restart dryer see page 38 Replace the element in the fine filter muffler De...

Страница 44: ...ufacturer well in advance for contact details see page 8 and order a new dewpoint sensor After receipt of the new pressure dewpoint sensor replace the sensor as follows Hold the box of the dewpoint se...

Страница 45: ...e prescribed to be carried out at regular intervals by an independent supervisory office For an inspection of the pressure vessels the drying agent must be removed When inspecting the pressure vessels...

Страница 46: ...cialist personnel or the manufacturer s service engineer Table of possible faults Fault Possible cause Remedy Spec personnel Service engineer Excessive dam pressure during regeneration Muffler or filt...

Страница 47: ...Y4 cannot be closed properly audible humming sound or valve flapping Check supply voltage Check solenoid and diaphragm replace if necessary Main valve V1 V2 does not open Check main valve replace if n...

Страница 48: ...or 999 Sensor not powered or cable or sensor defective Sensor sensor cable or sensor adapter defective Visual inspection check power supply 24 V to terminals 4 and 6 Replace defective component s SEr...

Страница 49: ...Conversions 9 Cycle fixed 21 variable 21 Cycle mode change explanation 32 D Danger notes Danger 8 Danger warning maintenance 38 40 Date of manufacture 4 Dehumidification explanation 19 Dew point senso...

Страница 50: ...rpressure hazard 11 P Packaging 13 Personnel qualification 9 40 Pressure build up explanation 19 sudden 31 Pressure Conditions 37 Pressure vessel 38 Programme sequence steps 55 Protection class 51 R R...

Страница 51: ...51 Annex with technical documentation This annex comprises the following information and technical documentation Technical data Replacement and wear parts list Logic control diagram Flow diagram Dime...

Страница 52: ...n C K MT 10 105 1 GL9XLD GL9ZLDH 16 50 K MT 15 145 1 GL9XLD GL9ZLDH 16 50 K MT 20 200 1 GL9XLD GL9ZLDH 16 50 K MT 25 255 1 1 2 GL11XLD GL11ZLDH 16 50 K MT 35 350 1 1 2 GL11XLD GL11ZLDH 16 50 K MT 45 4...

Страница 53: ...T 20 115V 230V SKK10 K20 D2 12 Reset module muffler filter elements pilot valves K MT 25 115V 230V SKK25 D2 12 Reset module muffler filter elements pilot valves K MT 35 115V 230V SKK35 D2 12 Reset mod...

Страница 54: ...K MT 60 to K MT 75 115V SKK60 K75 D2 24 115 Reset module muffler filter elements inlet expansion and check valves solenoid 230V SKK60 K75 D2 24 K MT 95 115V SKK95 D2 24 115 Reset module muffler filte...

Страница 55: ...diagram Pos Designation 1 Upstream filter 2 Dust sieve 3 Solenoid valve block V1 V4 4 Muffler 5 Control system 6 Regeneration gas orifice plate 7 Check valve block V5 V6 8 Downstream filter Options 9...

Страница 56: ...56 K MT10 95_EN_02 Logic control diagram Adsorption in B1 and regeneration in B2...

Страница 57: ...K MT10 95_EN_02 57 Regeneration in B1 and adsorption in B2...

Страница 58: ...58 K MT10 95_EN_02 Dimensional drawing K MT 10 K MT 15...

Страница 59: ...400 60 1320 1320 142 K MT 20 G 1 670 630 1530 490 400 60 1160 1160 143 K MT 25 G 1 670 630 1760 530 400 60 1320 1320 173 K MT 35 G 1 830 790 1810 585 400 60 1320 1320 210 K MT 45 G 1 860 820 1820 605...

Страница 60: ...60 K MT10 95_EN_02...

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