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Maintenance
25
4 Maintenance
4.1 Maintenance
schedule
When
What
Action
Removal
After start-up
Carriage
Carry out check for play and adjustment.
Chapter 5.4
Timing belt
Carry out check for pre-tension and adjustment.
Chapter 5.2.3
One week later
after timing belt
was tensioned
Timing belt
Measure the timing belt tension. If the tension is less
than 0.9 x operating tension, then increase timing
belt tension to 1.1 x operating tension.
Chapter 5.2.3
Weekly
Linear
actuator
Clean all affected parts dependent on the type of dirt
(Guidance, carriage, tensioning station, drive sta-
tion)
If there is a considerable contamination clean daily.
If there is a great deal of contamination, consider
retrofitting a steel strip cover.
Chapter
5.11.1.2
Every six months
Timing belt
Check pre-tension, adjustment and wear.
Judge the wear on the timing belt through a visual
check. If there is a large amount, then change the
timing belt. If abnormal timing belt wear is found,
then using chapter 4.3 , the cause(s) can be found
and removed.
Chapter 5.2
Carriage
Check the carriage play
Chapter 5.4.2
Plastic
rollers
Check for wear
Chapter 5.4.4
Steel rollers
Lubricate guide
Chapter 5.5
Table 4:
HPLA maintenance schedule
4.2 Replacement intervals for steel strip cover wearing parts
Travel
Item
Action
Removal
2500 km
Felt wiper
Replace
Chapter 5.11.1.4
11000 km
Running bar/baffle
Replace
Chapter 5.11.1.5
18000 km
Steel strip
Replace
Chapter 5.11.1.3
Table 5:
HPLA wearing parts with steel strip cover
100
1000
10000
0
1
2
3
4
5
Average speed [m/s]
O
p
e
rat
in
g ho
u
rs
[h
]
Felt wiper
Plastic baffle
Steel strip
The diagram on the left
shows the conversion
from the maximum per-
mitted travel given in
Table 5 into operating
hours based on
average travel speed.