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Parker Hannifin Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

III

Bulletin HY25-1135-M1/US

Table of Contents

Owner’s Manual

6 and 8-Bolt PTOs

General Information

Foreword

...............................................................................................................................................

Safety Information

............................................................................................................................. 1-3

PTO Safety Label Installation

............................................................................................................... 3

Direct Mount Pump Support Requirements

......................................................................................... 4

Function of Auxiliary Power Shafts

....................................................................................................... 5

Spicer

Universal Joint Engineering Data

............................................................................................ 6

General Installation

Mounting the PTO

............................................................................................................................. 7-9

Checking Backlash

.......................................................................................................................... 9-10

Final Installation Steps

....................................................................................................................... 11

912 Series Split Shaft - Top Mounted 880 Series w/ Self-Lube Option

.............................................. 12

Installing Rotatable Flange

................................................................................................................. 13

Indicator Light Installation

................................................................................................................... 14

Dash Drilling Templates

................................................................................................................ 14-15

Adapter Plates, Filler Blocks, Adapter Assembly

............................................................................... 16

Wire Shift PTO

Cable Control Installation

.............................................................................................................. 17-21

Indicator Switch Continuity Check

...................................................................................................... 22

Installation Sketches

Shift Option A – Air Shift 221/442/447/489/660/680 Series (SK-462)

................................................ 23

Shift Option A – Air Shift 340/348/352 Series (SK-228 Rev H)

.......................................................... 24

Shift Option A – Air Shift 823/880 Series (SK-276 Rev M)

................................................................. 25

Shift Option D – Elec/Air Shift 442/489/680 Series (SK-591 Rev D)

.... 26

Eaton Endurant

™

Shift Option D – Elec/Air Shift 880 Series (SK-631 Rev A)

.................................... 27

Shift Option P or Q – Elec/Air Shift 221/42/447/489/660/680 Series (SK-238 Rev K)

....................... 28

Shift Option P or Q – Elec/Air Shift 880 Series (SK-447 Rev B)

........................................................ 29

Shift Option S, T or U – Elec/Air Shift 221/290/442/447/489/660/680 Series (SK-297 Rev J)

........... 30

Eaton Procision

™

Shift Option E – Elec/Hyd Shift 442 Series (SK-600 Rev B)

................................. 31

Allison Installation

PTO Shifting Procedure

...................................................................................................................... 34

Pressure Lube for Allison 1000, 2000/2400 Series

............................................................................ 35

PTO Openings

............................................................................................................................... 36-38

Dodge/Sterling/Ram Installation

Overview

....................................................................................................................................... 40-41

Wiring Chart Model Year 2007-2011 Dodge Chassis Cab w/G56 Transmission

............................... 42

Wiring Chart Model Year 2011+ Ram Dodge Chassis Cab w/G56 Transmission

.............................. 43

Delay Relay Switch

............................................................................................................................. 44

PTO Shifting Procedure

................................................................................................................. 45-46

PTO Maintenance

.................................................................................................................................. 47

Offer of Sale

.......................................................................................................................................... 51

Loose In This Booklet

Mounting Gaskets

Safety Decal Packet

Содержание 221 Series

Страница 1: ...Power Take Offs Owner s Manual 221 290 340 348 352 442 447 489 660 680 823 863 880 Series Effective January 2019 Supersedes HY25 1135 M1 US October 2018...

Страница 2: ...and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system opt...

Страница 3: ...3 Shift Option A Air Shift 340 348 352 Series SK 228 Rev H 24 Shift Option A Air Shift 823 880 Series SK 276 Rev M 25 Eaton Procision Endurant Shift Option D Elec Air Shift 442 489 680 Series SK 591 R...

Страница 4: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA IV...

Страница 5: ...ructions Always follow proper procedures and use proper tools and safety equipment Be sure to receive proper training Never work alone while under a vehicle or while repairing or maintaining equipment...

Страница 6: ...the Power Take Off or driven equipment Exposed rotating driveshafts must be guarded Guarding Auxiliary Driveshafts WARNING We strongly recommend that a Power Take Off and a directly mounted pump be us...

Страница 7: ...direct to Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch MS 38654 Customer Service 662 895 1011 Part 379275 Part 379915 Part 379274 Part 379276 379276 A WARN...

Страница 8: ...ump bracket is not used when one of the following conditions are present 1 The combined weight of pump fittings and hose exceed 40 pounds 18 14 kg 2 The combined length of the PTO and pump is 18 inche...

Страница 9: ...re very important in an auxiliary power shaft application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to 1000 through 1310 S...

Страница 10: ...per Minute 500 1000 1500 2000 2500 1 750 x 065 W 117 82 67 58 52 1 250 x 095 S 91 64 52 45 40 2 500 x 083 W 122 87 70 62 55 3 000 x 083 W 85 76 Solid Shaft Diameter 750 60 42 35 30 27 812 62 44 36 31...

Страница 11: ...lash adjustment If there are any questions during the installation stop and call your local Chelsea Distributor for assistance 1 Drain the oil from the transmission and remove the PTO aperture cover p...

Страница 12: ...past the transmission mounting surface may damage stud and or transmission Use of air impact tools is not recommended Fig 7 6 Place the correct number of gaskets over studs Fig 8 Do not use Permatex b...

Страница 13: ...do NOT require the addition of extra gaskets shims for backlash adjustment If there are any questions during the installation stop and call your local Chelsea Distributor for assistance To check for p...

Страница 14: ...stalled for the first time do not require the drop of Loctite NOTE When using a 221 Series PTO with the AJ gear designation on an Allison Automatic transmission with a six bolt opening a special gaske...

Страница 15: ...ven auxiliary equipment NOTE Anticipate slight increase in PTO noise level as oil thins out at operating temperatures PTO Installation Tips for Automatic Transmissions The procedure for installing a P...

Страница 16: ...ge 9 for checking proper backlash Follow instructions Mounting the PTO on the transmission in this manual 3 Install copper gasket D screened strain plug E 90 elbow F in place of drain plug at A Also i...

Страница 17: ...See chart below Consideration should be taken on the size and weight of the pump being installed See page 4 RA Flange Shown NOTE Reinstalling or tightening of a rotatable flange after it has become lo...

Страница 18: ...1 812 SK 286 Rev G Normally Off Normally On 379640 Booted Connector 380515 Indicator Switch White Nylon Nomally Off 379640 Booted Connector 379652 Indicator Switch Black Plastic Normally On 379252 But...

Страница 19: ...1 US Owner s Manual Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 15 General Installation 6 and 8 Bolt PTOs Dash Drilling Template for 6 8 Bolt Air Shift for Williams...

Страница 20: ...ter Assembly Figure 17 illustrates typical adapter assembly configurations Some PTO applications require adapter assemblies because it is impossible to reach the PTO driver gear in the transmission wi...

Страница 21: ...TION Before drilling any holes make sure there is adequate room on both sides through dash wall drill a 1 2 12 7 mm diameter hole for the control cable 1 3 Install the control cable on the dash using...

Страница 22: ...en reinstalling the lever 9 Shift the PTO to the engaged position to see how much of the cable casing must be cut to allow the lever enough travel to shift in and out completely The casing need only g...

Страница 23: ...rol Installation Instructions Continued 11 Push the wire back through and install the cable using the hardware from the previously mentioned wire control parts bag 328380X 12 Cut the excess wire after...

Страница 24: ...nuity as per the instructions in this manual NOTE Cable must be rigidly mounted possibly to the transmission within 12 24 of the PTO Cable Control Installation Instructions Continued All six bolt wire...

Страница 25: ...cable can come from either direction since the PTO will always be engaged when all the way in or out 3 Follow step 7 and 8 4 In step 9 shift the PTO from forward to reverse or vice versa to determine...

Страница 26: ...the meter or light should be actuated when PTO gear is engaged 4 Shift unit out of gear and the meter or light should return to normal as shown In order to ensure that the switch is functioning prope...

Страница 27: ...ndicator Light Black Wire Red Wire 379252 Butt Connector 379900 Fuse Holder Assy w 10 Amp Fuse Battery or Ignition 329648X Valve Assembly 500448 9 Slotted Screw 4 Places 500357 7 Lockwasher 4 Places 5...

Страница 28: ...8 352 Series Caution When installing nylon tubing avoid sharp angles exhaust and manifold systems Note Tube nut is reusable as long as nylon tubing is not removed from the tube nut Note Template for c...

Страница 29: ...rows CAUTION DISENGAGE CLUTCH BEFORE SHIFTING INDIC DOES P T IF LI CHECK CHELSEA P T O OUT IN 379130 Mounting Bracket 2 places 379042 Male Conncector 6 pieces 378414 Pressure Protection Valve Opens at...

Страница 30: ...Switch 379336 Switch Bracket 329873 1X Wiring Harness Sub Assembly Connect to Ground 379254 14 Black Wire With Ring Connectors Indicator Switch 523 379633 442 379038 Indicator Light 378978 12V Yellow...

Страница 31: ...900 Fuse Holder Ass y W 10 AMP Fuse 379253 Ring Connector NOTE Direction of Arrows Connects to Chassis OEM TCM Body Connector B2 329783 3X Wiring Harness Sub Assembly White 18 AWG Wire Green 18 AWG Wi...

Страница 32: ...Bracket Note Connect plastic tubing to the push connect Air Shift Cover Ass y SK 238 Rev K Installation Kits 328388 47X 12V 328388 48X 24V 379306 Fork Connector Shift Option P or Q Elec Air Shift 221...

Страница 33: ...nnector NOTE Connect Plastic Tubing to the Push Connect Air Shift Cover Ass y To Air Shift Disengaged To Air Shift Engaged 379254 3 14 Gauge Wire Green with Butt Connector 379253 Ring Connector Connec...

Страница 34: ...ir Shift Installation Kits 328388 65X 328388 72X 328388 79X SK 297 Rev J 378416 Hex Nipple Air Supply 379042 Male Connector 379042 Male Connector 379042 Male Connector To Dump Pump Shifter Lower Port...

Страница 35: ...r Connect to Ground Ring Connector 379900 Fuse Holder Ass y W 10 AMP Fuse 379253 Ring Connector 329783 3X Wiring Harness Sub Assembly White 18 AWG Wire Green 18 AWG Wire Yellow 18 AWG Wire Brown 18 AW...

Страница 36: ...32 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Страница 37: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 33 ALLISON...

Страница 38: ...is will stop transmission gear from turning 2 Shift PTO into gear 3 Shift transmission into neutral this will start gears turning With Engine Driven Gear 1 Shift PTO into gear before starting engine T...

Страница 39: ...standard pipe tee will adapt Allison 1000 2000 2400 Series Converter Housing Options Chart I Dimensional Information TEE FITTING 378840 378880 378970 378897 D 750 16 UNF 2A 875 14 UNF 2A 1 062 12 UNF...

Страница 40: ...24mm 3 5 88 9mm T Fitting 378897 Lube Tap 1 5 16 O Ring 35 45 PSI 2 4 3 2 Kg cm2 78T 40T 64T Main Pressure 1 8 NPT 90 270 PSI 6 3 19 Kg cm2 HT 740 HT 750D 5 6 142 24mm 3 5 88 9mm 78T Main Pressure 1 8...

Страница 41: ...6 40 64mm 6 15 24mm Lube Tap 1 4 NPT 15 35 PSI 1 05 2 4 Kg cm2 38 T 46 T 8000 Series Main Pressure 1 4 NPT 140 230 PSI 9 9 15 Kg cm2 1 Converter driven PTO Drive Gear 2 Engine driven PTO Drive Gear 38...

Страница 42: ...ooler return port for PTO lubrication The T fitting is to be installed in the port that is coming from the cooler back to the transmission 1 Converter driven PTO Drive Gear 4 Speed 64 Teeth MT 640 13...

Страница 43: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 39 DODGE RAM...

Страница 44: ...using the vehicle provided circuits The customer has the choice to operate the PTO by utilizing the cruise control switches or by utilizing a remote control provided by the PTO supplier To operate the...

Страница 45: ...O while the vehicle is moving To do so the PTO function must be activated before putting the vehicle in gear and moving This is accomplished by activating the up fitter provided PTO on off switch At t...

Страница 46: ...edal inside Cab 6 Pink F922 Pink w Red Stripe Upfitter Connector Near Brake Pedal inside Cab Chelsea Wire Connected To Dodge Wire Location 7 Black w Booted Connector Indicator Switch PTO Wiring Instal...

Страница 47: ...Butt Connectors Join Chelsea Black Wire to Chelsea Booted Connector Blunt End Coming through Firewall Wiring Chart Model Year 2011 Ram Dodge Chassis Cab 6 7L w G56 Transmission Wiring Installation 44...

Страница 48: ...ng of the signal to the Ram Control Module to disable the ODB II Monitoring System Fig 22 If the clutch pedal is not released in 2 5 seconds the Ram Control Module will deactivate Power Take Off Mode...

Страница 49: ...PTO operation and shifting sequence Mechanical Shift PTOs 1 The transmission clutch must be disengaged prior to shifting the PTO into gear Clutch type PTOs 1 The PTO can be engaged without the transmi...

Страница 50: ...ary PTO Operation automatically disengages if Reverse or a Drive mode is selected Mobile PTO Operation 1 Confirm vehicle parking brake is applied and Shift Lever Park is selected Push Button Neutral i...

Страница 51: ...cts of the torsional vibrations which result in fretting corrosion on the PTO internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaf...

Страница 52: ...48 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Страница 53: ...49 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Страница 54: ...50 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Страница 55: ...perate including without limitation the U K Bribery Act the U S Foreign Corrupt Practices Act FCPA and the U S Anti Kickback Act the Anti Kickback Act and agrees to indemnify and hold harm less Seller...

Страница 56: ...050 KR South Korea Seoul Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 717 8140 TW...

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