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5

3 Troubleshooting Guide

CONDITION

CHECKPOINT

METHOD OF INSPECTION

CAUSE / REMEDY

Motor fails to rotate
(no noise is heard at all)

Power supply cord 

Check power supply cord continu-
ity.

If there is no continuity, replace the 
cord reel patition unit.

Fuse
(125V, 15A)

Check fuse continuity.

If there is no continuity, replace Rail 
Base unit.

Motor continuity

Check the conduction between the 
terminals of the motor.

If there is no continuity, replace the 
motor.

ON/OFF 

Switch

Check continuity across switch
connections

At switch ON, if there is no continu-
ity, replace P.C.B A Unit.

P.C.B A Unit

Check the internal parts for any-
thing unusual. (burn-out, melt-
down, etc.)

If anything is found unusual, 
replace the P.C.B A Unit with new 
one.

Motor runs but there is no suction Hose or Suction inlet

Check if there is any blockage in 
the hose or suction inlet.

If there is any blockage, remove it.

Dust bog / Secondary filter

Check if dust bag is full or Second-
ary filter is choked up.

If dust bag is full, replace with a 
new one. If Secondary filter is 
choked up, remove and clean it out 
or replace.

Noise or vibration

Motor fan

Check dust accumulated in motor 
fan (it could happen if the vacuum 
cleaner has been used without cen-
tral filter).

If there is dust accumulated in the 
motor fan, replace the motor and 
check filter condition. (never try to 
dismantle the motor fan)

Motor does not change power 
(runs always at full speed)

Power control

Adjust the power control and check 
whether or not the resistance var-
ies. 

If the resistance does not vary, then 
replace the P.C.B A Unit.

P.C.B A Unit

Examine the triac in the P.C.B A 
Unit and check whether or not T1 
and T2 are short-circuited.

If they are short-circuited, then 
replace the P.C.B A Unit.

Содержание MC-CG467-ZU21

Страница 1: ...ons 6 4 1 Dust box cover assembly removal 6 4 2 Separate the upper and lower body units 6 4 3 Printed Circuit Board A Unit P C B A Unit removal 7 4 4 Motor removal 8 4 5 Cord reel partition unit replacement 9 4 6 Rail base U replacement 9 4 7 Spring loaded cord reel pre winding 9 4 8 How to disassemble the turbine nozzle 10 5 Wiring Connection Diagram 11 6 Exploded View and Replacement Parts List ...

Страница 2: ...120V 60Hz Current 11Amps Automatic cord rewind YES Dust bag Paper Dust capacity 3 0 L Extension wand Metal telescopic Floor nozzle 3 in 1 Turbo brush Dimensions WxLxH mm 280x425x260 Cord length 5 0m Net weight 4 5kg Cleaning tools Crevice nozzle Dusting brush ...

Страница 3: ...3 2 Location of Controls and Components ...

Страница 4: ...4 ...

Страница 5: ... Hose or Suction inlet Check if there is any blockage in the hose or suction inlet If there is any blockage remove it Dust bog Secondary filter Check if dust bag is full or Second ary filter is choked up If dust bag is full replace with a new one If Secondary filter is choked up remove and clean it out or replace Noise or vibration Motor fan Check dust accumulated in motor fan it could happen if t...

Страница 6: ...he dust box cover assembly at an angle of approx 45 Insert a flat blade screwdriver between the upper body and the dust box cover assembly and move it in the direction of the arrow mark to remove the dust box cover assembly from its right side 4 2 Separate the upper and lower body units 1 Remove the five screws fixing the upper body U and lower body U 2 Remove the screw fixing the upper body U fro...

Страница 7: ...h cover U 2 Figure 7 illustrates the main body with the control knob U and switch cover U removed 3 Remove the P C B AU from the P C B holder and discon nect the fast on terminal on the lead wire connected to the P C B A Unit Caution Disconnect the fast on terminal straight so that lateral forces are not applied to the terminal fitted to the P C B AUnit ...

Страница 8: ... A Unit Refer to paragraph 4 3 on P 7 4 Remove the two screws fixing the P C B holder and pull it out from the lower body 5 Lift the motor set section from the lower body U 6 Remove all components fitted to the motor a Remove the motor support rubber front b Remove the motor support rubber rear c Remove the motor support d Remove the noise suppressor U e Remove all lead wires ...

Страница 9: ...placement 1 Remove the screw fixing the rail base U onto the cord reel partition U 2 Remove the rail base U from the cord reel partition U 4 7 Spring loaded cord reel pre winding 1 The cord reel partition U has a spring that pre winds the cord reel If the cord is not wound then press the brake arm and the cord pre winding will be loosened If you wish to apply pre winding again then wind the cord t...

Страница 10: ... floor nozzle upper U from the floor nozzle lower U 1 Remove the four screws fixing the floor nozzle lower U Fig 17 2 Remove the floor nozzle lower U 4 8 3 Turbine Ass y 1 Pull up the floor nozzle wand U and remove the turbine ass y Fig 18 4 8 4 Removal of the floor nozzle brush CU DU EU FU 1 Turn the floor nozzle lower unit over Insert the tip of a flat blade screwdriver into the ditch in the bru...

Страница 11: ...11 5 Wiring Connection Diagram MODEL MC CG467 ZU21 ...

Страница 12: ...12 6 Exploded View and Replacement Parts List 6 1 EXPLODED VIEW ATTACHMENTS ...

Страница 13: ...ZLE UPPER UNIT 1 A7 AMC18R ZF02P NOZZLE LEVER 1 A8 AMC78Z ZF0VP SUPPORTER 1 A9 AMC92S ZF00P AGITATOR ASSY 1 A10 AMC28S ZF00P BELT 1 A11 AMC94R ZF00P NOZZLE WAND UNIT 1 A12 AMC93S ZF00P TURBINE ASSY 1 A13 AMC13R ZF02P NOZZLE SENTER 1 A14 AMC97R ZF0VP FLOOR NOZZLE LOWER UNIT 1 A15 AMC1CR ZF00P FLOOR NOZZLE BRUSH D UNIT 1 A16 AMC1BR ZF00P FLOOR NOZZLE BRUSH C UNIT 2 A17 AMC1ER ZF00P FLOOR NOZZLE BRUS...

Страница 14: ...VIEW BODY UNIT B1 B42 B44 B16 B18 B45 B45 B19 B20 B21 B22 B23 B25 B26 B13 B45 B45 B6 B5 B7 B8 B10 B9 B42 B42 B43 B14 B15 B45 B28 B29 B32 B27 B30 B31 B33 B45 B35 B34 B32 B39 B40 B41 B2 B3 B4 B11 B24 B12 B17 B38 B37 B36 ...

Страница 15: ...AMC03E YP00P SWITCH COVER 1 B20 AMC59V YP00U P C B HOLDER 1 B21 AMC03F YP00P MOTOR SUPPORT RUBBER REAR 1 B22 AMC07F YP00U MOTOR SUPPORT FRONT 1 B23 AMC99G YQ00U NOISE SUPPRESSOR UNIT 1 B24 AMC92F YZ00U FAN MOTOR UNIT 1 B25 AMC02F YP00P MOTOR SUPPORT RUBBER FRONT 1 B26 AMC37K YP00P SECONDARY FILTER 1 B27 AMC43K YP0VP PRE FILTER 1 B28 AMC8F96T1000 PAPER BAG TYPE C 20E 1 Pack 5 U TYPE C 20E Entering ...

Страница 16: ...16 6 5 PACKING INSTRUCTIONS ...

Страница 17: ...art Name Description Q TY Remarks C1 AMC61Z YZ0ZU CARTON BOX 1 C2 AMC90Z YP00P PARTITION BOARD U 1 C3 AMC69Z YP00P CUSHION A 1 C4 AMC70Z YP00P CUSHION B 1 C5 AMC62Z YP00P CUSHION PLATE 1 C6 AMC10Z YP00P BODY BAG 1 C7 AMC01Z YP00U OPERATING INSTRUCTIONS 1 ...

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