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4 TROUBLESHOOTING GUIDE

< TROUBLE >

< CHECK >

< REMEDY >

Does not operate.

<CHECK BATTERY PACK.>

NO Replace battery pack.

If no less than 18V DC is available across the (+) and (-) terminals

after charging for the rated charging time
(approx. 65 minutes for EY9250), the battery pack is OK.

NOTE:

The battery pack is sold separately as an optional accessory.
See the nearest sales dealer for details. The battery pack has a
limited life.
The pack should be replaced if;

- after being charged for the rated charging time the battery

voltage is less than 18V DC or the usable time is extremely short.

- the battery leaks. Check battery for leaks and terminals for

corrosion

OK

<CHECK TERMINAL CONNECTIONS BETWEEN MAIN UNIT

NO Repair contacts.

AND BATTERY PACK.>

Check for proper terminal contacts.

OK

<CHECK SWITCH BLOCK.>

NO Contacts in switch block

(See WIRING CONNECTION DIAGRAM.)

are defective.

Check continuity between following terminals.

Replace switch &

1) Inspection of the switch operated contact.

FET block.

When switch handle is depressed all the way:

-

There should be 0

between (A) - (D) , and between (B) - (C) ;

when switch lever is set to forward side.

2) Inspection of the brake.

When switch handle is not depressed:

-

There should be 0

between (A) - (B)

OK

<CHECK CARBON BRUSH.>

NO Replace carbon

1) The condition of carbon brush.

brushes.

-

There should be more than 1mm from the line of the carbon brush.

2) The continuity of carbon brush.

-

There should be 0

between the motor lead wire and the

metal fitting of carbon brush.

OK

<CHECK MOTOR ROTOR.>

NO Replace motor

Check the condition of rotor if there is any wear, crack and deformation.

rotor assembly.

OK

<CHECK MOTOR STATOR.>

NO Replace motor

Check the condition of motor case if there is any crack and deformation.

stator.

Does not speed-

<CHECK SWITCH.>

NO Repair the contact

control.

Follow the procedure above “CHECK SWITCH”.

or replace switch

Attach the battery pack and confirm the switch operation

& FET block.

when depressing the switch handle little by little.

7

EY3544-U1

Содержание EY3544-U1

Страница 1: ... 6 2003 Matsushita Electric Works Ltd All rights reserved Unauthorized copying and distribution is a violation of law EY3544 U1 4 TROUBLESHOOTING GUIDE 7 5 EXPLODED VIEW 8 6 REPLACEMENT PARTS LIST 9 Reciprocating Saw SPECIFICATIONS CONTENTS Page Page ORDER NO PTD0310U42C1 F16 ...

Страница 2: ...1 SCHEMATIC DIAGRAM 2 EY3544 U1 ...

Страница 3: ...ever 2 Remove the shoe lock lever and loosen the hexagonal head bolt NOTE Make sure not to lose a hexagonal nut M4 where located inside of the shoe lock lever Ref No 1B Procedure 1A 1B Removal of the insulated rubber boot 1 Wind the insulated rubber boot down started from the motor side NOTE The insulated rubber boot may not pull off due to scratched badly inside of the hook 3 EY3544 U1 ...

Страница 4: ...Removal of the blade clamp block 1 Loosen four screws M5X18 where tightening on the gear housing Ref No 1D Procedure 1A 1B 1D Removal of the housing 1 Loose seven housing screws 4X18 2 Open the housing B 3 Take out the motor with gear case assembly from the housing A 4 EY3544 U1 ...

Страница 5: ... Loosen four tapping screws 5X35 tighten the gear case 3 Pull out the gear case assembly from the motor housing Ref No 1F Procedure 1A 1B 1D 1E 1F 1C Removal of the gear case block 1 Loosen two screws M4X12 and pull out the rotor assembly 2 Follow the procedure 1C NOTE Greasing No 1 grease about 10g into the gear for reassembly 5 EY3544 U1 ...

Страница 6: ...Press fit the lead wires into the lead guide A 3 Press fit the lead wires into the lead guide B 4 Insert the carbon brushes 5 Tighten the holder caps Ref No 1B Procedure 1A 1B Attachment of the switch 1 Check the lead wires whether they are mounted in the proper position NOTE Make sure they are not set on the screw bosses or over the housing ribs 6 EY3544 U1 ...

Страница 7: ...een following terminals Replace switch 1 Inspection of the switch operated contact FET block When switch handle is depressed all the way There should be 0Ω between A D and between B C when switch lever is set to forward side 2 Inspection of the brake When switch handle is not depressed There should be 0Ω between A B OK CHECK CARBON BRUSH NO Replace carbon 1 The condition of carbon brush brushes Th...

Страница 8: ...5 EXPLODED VIEW 8 EY3544 U1 ...

Страница 9: ...WEY3544L0478 BAFFLE PLATE 1 17 WEY3544L9668 TAPPING SCREW C 4 60 2 18 WEY3544L1188 STATOR 1 19 WEY3544K0538 MOTOR HOUSING 1 20 WEY3544K0558 HOLDER CAP B 2PCS PK 2 21 WEY3544L4638 CARBON BRUSH B 2PCS PK 2 22 WEY3544L4368 BRUSH HOLDER 1ST 23 WEY3544K3078 HOUSING AB SET 1 24 WEY3544L0178 SPRING 1 25 WEY3544Y3568 RELEASE LEVER 1 26 WEY3544L6208 SCREW M3 8 1 27 WEY3544L0088 SWITCH FRAME 1 28 WEY3544K92...

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