Panasonic DT401, Руководство по обслуживанию

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TABLE OF CONTENTS
SAFETY PRECAUTIONS
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1
1. REGULAR MAINTENANCE............................1-1
1.1 Summary of Maintenance..................................................................................... 1-2
1.1.1 Checking the Cycle and Details of Work, and the History Information .............................................1-2
1.1.2 About Maintenance Motion.............................................................................................................1-6
1.1.3 Periodic Check Items by Cycle .......................................................................................................1-7
1.1.4 Periodic Check Items by Unit..........................................................................................................1-8
1.1.5 Machine information.....................................................................................................................1-14
1.1.6 Updating the Component Units (Updating Each Board System) ..........................................................1-16
1.2 How to Grease.................................................................................................... 1-17
1.2.1 How to Set Cartridge and Use Grease Gun ..................................................................................1-18
1.2.2 List of Grease in Use....................................................................................................................1-19
1.2.3 Detaching and Attaching Collectively-Changing Truck ..................................................................1-20
1.2.4 How to Use the Feeder Table Raising Jig.....................................................................................1-26
1.2.5 Detaching and Attaching the Feeder-Table Cover.........................................................................1-29
1.3 Every-24-Hour Check [Daily] .............................................................................. 1-31
1.3.1 Checking the MR Unit [Before Operation] .....................................................................................1-31
1.3.2 Cleaning the NG Components Ejection Box [After Operation] .......................................................1-33
1.3.3 Cleaning the Used-Tape Box [After Operation] .............................................................................1-34
1.4 Every-140-Hour Check [Once a Week] .............................................................. 1-35
1.4.1 Cleaning the Color Touch Panel ...................................................................................................1-35
1.4.2 Cleaning the Transfer Head..........................................................................................................1-36
1.4.3 Cleaning Support Pins Collectively-Changing Tables....................................................................1-44
1.4.4 Cleaning Line Camera Cover Glass..............................................................................................1-47
1.4.5 Cleaning the Line-Camera Lens Cover Glass ...............................................................................1-48
1.4.6 Cleaning the Tape Feeder Installation Surface .............................................................................1-49
1.5 Every-560-Hour Check [Once a Month] ............................................................. 1-50
1.5.1 Greasing Board Conveyor ............................................................................................................1-50
1.5.2 Greasing the XY unit ....................................................................................................................1-54
1.5.3 Cleaning the Nozzles and the Nozzle Changer .............................................................................1-60
1.5.4 Checking the Board Conveyor......................................................................................................1-63
1.5.5 Greasing Cutting Unit ...................................................................................................................1-66
1.5.6 Greasing the Z Unit ......................................................................................................................1-68
1.5.7 Cleaning the Large Reflector and the Vacuum Filter .....................................................................1-69
1.5.8 Cleaning Vacuum-Pump Filter......................................................................................................1-74
1.5.9 Checking the Cover Safety Switches ............................................................................................1-76
1.5.10 Cleaning the Board Detection Sensor .........................................................................................1-78
1.6 Every-1500-Hour Check [Once per Three Months] ............................................ 1-79
1.6.1 Greasing the Support Unit Upper-Limit Stoppers ..........................................................................1-79
1.7 Every-3000-Hour Check [Once per Six Months] ................................................ 1-80
1.7.1 Cleaning Back Side of Line-Camera Cover...................................................................................1-80
E64C-E-MMA00-A02-02