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11

Palmgren Operating Manual & Parts List

84115

OPERATION (CONTINUED)

INSTALLING THE PATTERN KNIVES

Refer to Figure 25.

Steel pattern knives are 

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/

4

thick. The pattern knives are installed in

the same manner as the molding cutters except that the 

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/

4

thick

spacers are used.

NOTE:

For each setup only two pattern knives are mounted on the

cutterhead of this planer/molder.

The planer/molder will accept multiple pattern knives or mold-
ing cutter setups. Figure 25 shows the top and bottom knives
of the tongue and groove knife set.

RELIEF KNIVES

Many of the 

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4

pattern knives are supplied with relief knives. The

relief knives are used to cut a relief on the back side of the mold-
ing so that the molding will better fit irregular surfaces such as
plastered walls.

Always cut the relief first before molding the workpiece, so that
there is a flat surface for the workpiece to slide on during the
molding operation. If the molding is done first, the workpiece will
not lie flat on the feed table and therefore the relief cannot be cut.

AUXILIARY TABLE

Refer to Figures 26, 27 and 28, pages 11 and 12.

Some of the cutting bits and pattern knives are designed to cut all
of the way through the workpiece and 

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16

beyond the workpiece.

An auxiliary table with guide fences must be fabricated to perform
molding operations.

This produces a smooth edge and final sizing of the workpiece.
When using these bits or knives, an auxiliary wood table must be
mounted on the table to prevent damage to the table and the bits
or knives. The planer/molder is provided with mounting hardware
to accommodate an auxiliary table.

The auxiliary table should be made from smooth particle board or
plywood to provide a smooth surface for the workpiece to slide on.

GUIDE FENCES

When molding, the workpiece must be guided into the molding
cutter bits or knives properly in order to produce the desired
shape and size molding. Using properly adjusted guide fences
assures the workpiece passes the molding cutters/knives in the
same position using multiple passes. Figure 26 shows an auxiliary
table with guide fences mounted to the planer/molder table.

The mounting bolt passes through the auxiliary table and fixed
guide fence, through space between table and extension table,
and clamps to lip on the base.

Figure 28, page 12 shows dimensions of the auxiliary table and
guide fences.

Figure 25 – Multiple Setup, Tongue and Groove Knives

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/

4

Thick

Spacer

Groove
Pattern
Knife

Tongue
Pattern
Knife

Gib

Figure 24 – Note Orientation of Screw and Gib with 

Respect to Slot

Screw

Cutter

Gib

Mounting
Bolt

Movable Guide
Fences

Fixed
Guide
Fence

Figure 26 – Auxiliary Table with Guide Fences

Extension
Table

Base

Clamp

Figure 27 – Auxiliary Table Clamp Attaches to Base

Содержание 84115

Страница 1: ... rt ts s l li is st t 8 84 41 11 15 5 1 15 5 P PL LA AN NE ER R M MO OL LD DE ER R W WI IT TH H D DU US ST T C CO OL LL LE EC CT TI IO ON N Read carefully and follow all safety rules and operating instructions before first use of this product 21343 19 1203 ...

Страница 2: ...ew G Roller 2 H Molding Gib and Spacer Set 4 Not Shown Half Bag Dust Collection Set Auxiliary Table Hardware Bag Part No 21012 00 includes 10 32 x 23 8 Socket Head Bolt 2 10 Flat Washer 2 Clamp 2 1 4 20 x 11 4 Wing Screw 4 1 4 Flat Washer 4 Table Insert 4 The stand comes unassembled and packed along with the planer molder in the same box Locate and identify all parts before attempting assembly A F...

Страница 3: ...ing blades Avoid accidental start up Make sure that the switch is in the OFF position before plugging in Do not force tool It will work most efficiently at the rate for which it was designed Keep hands away from moving parts and cutting surfaces Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Keep proper footing and ba...

Страница 4: ...d be mounted to its included stand for stability Make sure stand is located on a firm level surface in a place with ample lighting and correct power supply Make sure there is plenty of room for moving the workpiece through the entire cut There must be enough room that nei ther the operators or the bystanders will have to stand in line with the wood while using the tool Place the planer molder on s...

Страница 5: ... require that voltage at motor ter minals be no less than the voltage specified on nameplate Power supply to the motor is controlled by a switch with key Removing the key from switch will lock the unit and prevent unauthorized use GROUNDING INSTRUCTIONS WARNING Improper connection of equipment grounding con ductor can result in the risk of electrical shock Equipment must be grounded while in use t...

Страница 6: ...r own safety read all of the instructions and precautions before operating tool WARNING Operation of any power tool can result in foreign objects being thrown into eyes which can result in severe eye damage Always wear safety goggles complying with United States ANSI Z87 1 shown on package before commencing power tool operation CAUTION Always observe the following safety precautions Know general p...

Страница 7: ...he rollercase For rapid movement of the rollercase push up or down on power elevation lever while motor is running see Figure 14 WARNING Do not attempt to engage power elevation while planing Keep hands clear of knob on top of planer molder For precise movement rotate handle with knob One complete rota tion of handle will raise or lower rollercase by 1 16 see Figure 15 A rotational direction label...

Страница 8: ...ess reaches 11 4 NOTE To reset for a different depth stop gently raise the rollercase by about 2 rotations Turn knob to desired setup FEED ROLLER HEIGHT ADJUSTMENT Refer to Figures 18 and 19 Palmgren 15 planer molder has three height settings for the feed rollers The provided angled wrench is used to adjust roller height Tilt wrench head to clear the infeed table edge For planing use Setting I For...

Страница 9: ... of cut gauge Preset the plan er molder to the desired thickness of finished workpiece using knob See Workpiece Thickness Pre set Gauge page 8 Depth of cut is adjusted by raising or lowering the rollercase using handle Quality of thickness planing depends on the operator s judge ment about the depth of cut Depth of cut depends on the width hardness dampness grain direction and grain structure of t...

Страница 10: ...oth cutters cut the workpiece in the same position providing precise cuts and improved surface finish Turn the planer molder off and unplug the planer molder from the power source Loosen and remove center screw from cover on the rear side of planer molder Lift cover Carefully turn cutterhead by hand towards you until it is stopped by the self engaging latch If the slot facing you contains the blad...

Страница 11: ...es must be fabricated to perform molding operations This produces a smooth edge and final sizing of the workpiece When using these bits or knives an auxiliary wood table must be mounted on the table to prevent damage to the table and the bits or knives The planer molder is provided with mounting hardware to accommodate an auxiliary table The auxiliary table should be made from smooth particle boar...

Страница 12: ... Guide Fences 381mm 340 5mm 305 5mm 270 5mm 110 5mm 75 5mm 40 5mm 14 5mm 14 5mm Mounting Hole for Clamp Set Wing Screw Flat Washer Threaded Insert 47 75mm 462 25mm 510mm 50 5mm 50 5mm 65mm 65mm 8mm 20mm 12mm 4mm 7mm 32mm 169 5mm 273mm 43mm 42mm Mounting Hole for Clamp Set OPERATION CONTINUED ...

Страница 13: ... pawls clean and operating smoothly to prevent injury due to kickback After each ten hours of operation clean the chain gear drive mechanism Using a clean dry cloth clean all of the chains and gears of wood chips dust and old grease LUBRICATION The table surface can be coated with a lubricant such as furni ture wax to make the workpiece feed smoother Be sure that the lubricant used does not affect...

Страница 14: ...procket more than one or two teeth Movement of one sprocket tooth relative to the chain moves the rollercase approximately 0 006 Retighten chain by securing idler bracket in position Tighten socket head bolts securely Set planer molder back on its base Make a test cut to verify adjustment BRUSH INSPECTION AND REPLACEMENT Refer to Figure 36 page 20 WARNING Turn planer molder off and disconnect from...

Страница 15: ... tripped 3 Defective or loose switch or wiring Loose belt Workpiece thickness gauge setting restricts rollercase movements CORRECTIVE ACTION 1 Replace blades per instructions See Maintenance 2 Support long boards See Avoiding Snipe 3 Gently push board when board is in contact with only one feed roller See Avoiding Snipe 4 Adjust rollercase See Adjusting Table Level 5 Butt end to end each piece of ...

Страница 16: ...n 1 Motor overload 2 Improper motor cooling 1 Motor overload 2 Improper capacity of circuit breaker or fuses 3 Dull blades CORRECTIVE ACTION 1 Check collector bag connections Check collector hose connections 2 Dust trapped under bag clamp or collector bag not sealed on flange 1 Turn collector off and let debris settle in collector bag Remove blade guard and clear chamber 2 Open blade cover and tig...

Страница 17: ... Short Frame 20387 09 2 6 Long Frame 20388 09 2 7 5 16 18 x 3 4 Carriage Bolt 03145 00 24 8 5 16 18 Washer Hex Nut 08428 00 24 9 8 1 25 x 80mm Hex Head Bolt 19029 00 4 10 8mm Flat Washer 8 11 8 1 25mm Hex Nut 4 Stand Hardware Bag 20896 00 1 R RE EP PL LA AC CE EM ME EN NT T P PA AR RT TS S L LI IS ST T F FO OR R S ST TA AN ND D Standard hardware item available locally Not Shown 1 1 3 3 6 9 10 10 1...

Страница 18: ...eplacement Parts Illustration for Base 3 5 8 39 5 50 35 49 21 21 22 22 20 20 23 10 12 14 18 17 1 4 6 7 9 11 48 40 40 15 40 33 34 27 43 47 44 46 38 45 31 41 42 15 16 25 25 25 25 26 53 20 20 32 13 13 13 13 19 51 30 52 22 22 37 37 21 21 27 29 30 31 36 2 28 23 24 ...

Страница 19: ...d Bolt 14 26 Idler Bracket 20408 00 1 27 5mm Flat Washer 4 Ref No Description Part No Qty 28 10 1 5mm Hex Nut 1 29 5 0 8 x 15mm Socket Head Bolt 05374 00 2 30 Sprocket 20410 00 3 31 Bushing 20411 00 3 32 Spacer 20412 00 2 33 Chain 20413 00 1 34 6 1 0mm Hex Nut 4 35 6 1 0 x 20mm Hex Head Bolt 4 36 5 0 8 x 12mm Pan Head Screw 00389 00 1 37 3AMI 30 Retaining Ring 01465 00 4 38 Column 20414 00 1 39 El...

Страница 20: ...3 30 35 10 39 37 12 8 5 1 32 31 16 14 4 3 2 25 19 10 18 30 21 41 13 20 29 15 17 26 36 27 27 27 22 24 23 20 Palmgren Operating Manual Parts List 84115 Figure 36 Replacement Parts Illustration for Gearbox and Elevation Assemblies ...

Страница 21: ...d Bolt 21835 00 1 22 Idler Sprocket Assembly 21837 00 1 23 Plate 21836 00 1 24 3AMI 15 Retaining Ring 00533 00 1 25 Chain 20434 00 1 26 Sprocket 20435 00 1 27 6 1 0 x 65mm Socket Head Bolt 20436 00 7 28 Gearbox Assembly 20437 00 1 29 6 1 0 x 10mm Pan Head Screw 03812 00 1 30 5 0 8 x 12mm Socket Head Bolt 3 31 Knob 20438 00 1 32 Gearbox Control Assembly 20439 00 1 33 5 0 8 x 10mm Pan Head Screw 017...

Страница 22: ... 56 52 52 53 55 35 34 34 33 39 37 38 68 71 8 11 60 64 63 4 67 5 65 66 87 80 54 81 62 1 1 9 32 31 15 14 12 46 3 2 73 13 25 19 19 18 18 18 30 5 28 21 23 20 29 72 16 16 16 16 17 26 69 36 27 22 24 24 22 Palmgren Operating Manual Parts List 84115 Figure 37 Replacement Parts Illustration for Rollercase Assembly ...

Страница 23: ... 4 45 Flanged Bushing 20475 00 2 Ref No Description Part No Qty 46 Cable Bracket 20476 00 1 47 5 0 8 x 12mm Pan Head Screw 00389 00 1 48 Cable Pulley 20477 00 1 49 5 0 8 x 12mm Socket Head Bolt 12 50 8mm Flat Washer 1 51 8 1 25 x 25mm Socket Head Bolt 1 52 Setting Ring 20478 00 2 53 Gib 20483 00 2 54 Locking Bolt 20484 00 14 55 Blade Set of 2 20485 00 1 56 6 1 0 x 16mm Socket Head Bolt 4 57 Settin...

Страница 24: ...order parts for a non warranty repair please contact your preferred Palmgren distributor To obtain the names of Palmgren distributors or to arrange warranty return please call Palmgren Steel Products directly at 800 621 6145 This warranty gives you specific legal rights and you may have other rights which vary from state to state Palmgren Steel Products Inc 914 N Kilbourn Avenue Chicago IL 60651 3...

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