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1) GATE DOES NOT LOWER DOWN 

a)

Check if Cab Cut of switch is pulled out 

– “ON” position 

b)

Check resettable Circuit Breaker on top of batteries 

 Push Reset Tab back in, if popped out 

b)   Check fuse at pump & motor (qty 1) inside Main tube on passenger side behind rubber cover 

c)

Start truck and run engine in fast idle for charging the battery 

        

 if lift gate starts working, recharge batteries

 test batteries and truck/trailer charging system 

d)   Check for a solid ground connection from the motor post to the main frame of the lift gate

 

1.1) Check Battery Power 

1.2) Check controls  

ILT 

Series 

a)

Check  the valves at the cylinders visually for mechanical damage 

– bent or broken ?? 

b)

Open up rubber cover on passenger side to get access to the hydraulic power unit, unscrew the hex 
head bolt to slide out the power unit and unplug red cable #2 with the inline fuse. 

c)

Unplug cable #6 to both 2 wire release valve harnesses. 

d)

Connect female end #2 and male end #6 to energize release valves. 

a)

Gate is lowering down 

– check switch and grey 3 wire harness to switch for damaged spots 

b)

Gate is not lowering down  

a)

Check both release valve wires for damaged spots 

b)

Unscrew plugs of valves 

– stick voltmeter or test light into connectors and hit the down 

function - each valve at a time. 

a)

See light or read voltage 

– cable is ok 

b)

See no light or 0 V 

– damaged wire 

c)

Remove plastic cap of release valves 

– keep coil in place - and hold a screwdriver 

close to steel valve stem while hitting the down function 

– screwdriver did not get 

magnetically pulled towards valve steam, bad coil.

 

Содержание ILT Series

Страница 1: ...lifting up 4 4 Electrical schematic 5 5 Hydraulic schematic 6 MAKE SURE YOUR BATTERIES ARE FULLY CHARGED AND IN GOOD CONDITION Tools needed 1 Voltmeter 2 Test light 3 8 jumper cable 16ga or smaller 4 Screw driver flat head 5 13mm 1 2 wrench Always use CAUTION and allow SAFE distance from moving parts Practice SAFETY using common sense and good judgment ...

Страница 2: ... Stored position Folding process Unfolded Gate ILT Series Bed extension Slide in power pack Main frame Roller Parallel arm Lift cylinder Lift arm Platform Main section Platform Tip section Coil Spring Under ride guard ...

Страница 3: ... rubber cover on passenger side to get access to the hydraulic power unit unscrew the hex head bolt to slide out the power unit and unplug red cable 2 with the inline fuse c Unplug cable 6 to both 2 wire release valve harnesses d Connect female end 2 and male end 6 to energize release valves a Gate is lowering down check switch and grey 3 wire harness to switch for damaged spots b Gate is not lowe...

Страница 4: ...n passenger side to get access to the hydraulic power unit unscrew the hex head bolt to slide out the power unit and unplug red cable 2 with the inline fuse c Jump female end 2 to small positive connector switch cable 5 attached on motor solenoid WARNING Do not stay between platform and truck body gate will raise up d Gate is raising up check switch and grey 3 wire harness to switch for damaged sp...

Страница 5: ...ol power from on off switch 5 up function 6 down function 4 4 2 2 6 6 5 control wire description ground stud Pump unit 6 down 5 up Release valve x 2 cylinder Control Power hot from fuse 6 down Release Valve 5 up Motor Solenoid Up Down Switch Cab cut off switch ILT Series ...

Страница 6: ...2 Release Valve for lowering function R1 and R2 Flow Restrictor located inside hose adaptor on lift cylinder R5 Restrictor Valve located in power pack Flow Divider is activated when fluid is going back into the power pack If Flow Divider is loose or hanging up the fluid is circulated back in to tank Access for pressure gauge ILT Series ...

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