background image

Table 4.1 Compatible Parts 

 

4.2.8  Allow enough slack in the harness at places where movement could possibly 

occur (body to frame, frame to engine, etc.). 

 

4.2.9  The wires should be bundled into harness groups. Use tape, nylon ties, or poly 

split loom. 

 

 

5.0  GENERAL INSTALLATION INSTRUCTIONS 

 

DO NOT DISCONNECT THE BATTERY OR THE COMPUTER CONNECTORS WHILE THE 

 

IGNITION IS ON. 

DO NOT SHORT ANY WIRES IN THIS HARNESS TO GROUND (WITH THE EXCEPTION 

OF LABELED GROUND WIRES) OR DAMAGE TO THE COMPUTER WILL RESULT. 

GIVING OR RECEIVING A "JUMP START" MAY DAMAGE THE COMPUTER. 

DO NOT USE A TEST LIGHT WHEN TESTING COMPUTER SENSORS OR COMPUTER 

 

CIRCUITS. DAMAGE TO THE COMPUTER WILL RESULT! 

WHEN ROUTING THE WIRES FOR THE VEHICLE SPEED SENSOR (IF USED) MAKING 

CERTAIN THAT THEY ARE AT LEAST 12 INCHES AWAY FROM ANY IGNITION 

WIRING (SPARK PLUG WIRES, ETC.). 

 

 

NOTES: 

There is a normal, small current drain on these fuel injected systems. 

Each connector in this harness is different and will not fit in the wrong place. 

When connecting the plugs to the computer 

NEVER 

FORCE ANY CONNECTOR. 

USE EXTREME CARE

The fuel pump you are using 

 to make sure none 

of the pins in the computer are or become bent. 

MUST maintain a constant pressure of 55-62 P.S.I.

 

 

(pounds per square inch). The Vortec fuel system does have a built-in regulator on 

the fuel rail as in many earlier GM fuel injection systems. 

5.1  GROUNDING THE VEHICLE 

 

A perfectly and beautifully wired automobile will nevertheless have problems if everything is 

not properly grounded. Don't go to the effort to installing a quality wire harness only to neglect 

proper grounding. 

 

Note: The installer of this harness is responsible for all ground wires not provided 

with this part. 

 

4

 

 

4.8L, 5.3L & 6.0L Vortec Fuel Injection Harness (99 - 02) Part # 60217 & 60218 

 

Main Computer…………………Service#12200411 
Fuel Pump Relay………………..Painless #80130 
Brake Switch……………………Painless# 80176 
MAF/ IAT Sensor……………….Delco# 213-364 
Engine Coolant Temperature……Delco# 213-953 
Oxygen Sensor (Pass. Side)……..Delco# AFS106 
Oxygen Sensor (Drvr. Side)……..Delco# AFS106 
TPS Sensor………………………Delco# 213-912 

 
 
 
 
 

MAP Sensor…………………..…Delco# 213-796 
Idle Air Control Motor…………..GM# 17113598 
Knock Sensor………………….....Delco# 213-362 
EGR Valve……………………….GM# 17113575 
Coils………………………….…..GM# 10457730 
Cam Position Sensor……………..GM# 12561211 
Crankshaft Position Sensor………Delco# 213-354 

  

 

 

 
 
 
 

Содержание 60217

Страница 1: ...VORTEC FUEL INJECTION 4 8L 5 3L 6 0L WIRE HARNESS INSTALLATION INSTRUCTIONS Manual P N 90530 Third Edition July 2014 Copyright November 2004 PAINLESS PERFORMANCE PRODUCTS 2501 Ludelle Street Fort Wor...

Страница 2: ...ke Switch Connection 7 Figure 6 3 Brake Switch Relay 8 Figure 6 4 Air Pump Relay 8 Figure 6 5 Canister Purge Solenoid 8 Figure 6 6 Canister Vent Solenoid 9 Figure 6 7 Air Pump Connections 9 Figure 6 8...

Страница 3: ...f you wish to operate the fans automatically painless kit 30106 is available This kit will turn the fans on at 205 degrees and off at 195 This kit is also available in a weatherproof version part 3012...

Страница 4: ...SENSOR WIRING OR YOU WILL DAMAGE THE COMPUTER Tech II or equivalent scanner for presetting and diagnostic purposes Electric drill 1 5 8 Hole saw for the rubber grommet in the firewall 4 0 PRE INSTALLA...

Страница 5: ...G NOTE The 99 02 4 8L 5 3L 6 0L Vortec engines had four oxygen sensors from the factory but we have provisions for only two one on the driver side and one on the passenger side of the engine We remove...

Страница 6: ...the computer NEVER FORCE ANY CONNECTOR USE EXTREME CARE The fuel pump you are using to make sure none of the pins in the computer are or become bent MUST maintain a constant pressure of 55 62 P S I po...

Страница 7: ...is seated 5 2 4 Route the dash group over to the driver s side of the car 5 2 5 Route the fuse block and relays to the place they will be mounted 5 3 HARNESS ATTACHMENT Note Harness routing and shapi...

Страница 8: ...nnection DO NOT OVER CRIMP 5 4 5 Crimp the terminal onto the wire 5 4 6 Connecting the wires and connectors throughout the harness is a simple process Make sure that each wire is properly routed and t...

Страница 9: ...mp solenoid relay Battery voltage to the AIR pump is controlled by the AIR pump solenoid relay A vacuum operated shut off valve prevents air flow during OFF periods When the PCM provides a ground circ...

Страница 10: ...light is mounted in allowing access to the front of the connector allowing you to see the light while driving See Figure 6 1 See table 4 1 for the recommended brake switch If you are using the recomm...

Страница 11: ...FIGURE 6 1 DLC Connector Check Engine Light FIGURE 6 2 Brake Switch Connections FIGURE 6 3 Brake Switch Relay 9...

Страница 12: ...Pump Air Pump Gray Green White Black Orange 4 Fuel Relay Fuel Pump Relay Green White VSS Output Speedometer White Tach Tachometer Pink Purple Brake Switch Brake Switch Pink Fuse Block Ignition Igniti...

Страница 13: ...is used to excite turn on the voltage regulator When using the stock alternator equipped on the 4 8 5 3 or 6 0L Vortec engines this wire will connect to the L terminal in the voltage regulator plug Y...

Страница 14: ...ions are secure H IAC mandatory The purpose of the Idle Air Control Motor IAC is to control engine idle speed The IAC valve mounted in the throttle body controls the amount of bypass air See Figure 6...

Страница 15: ...14 Black Red Green Brown Lt Blue Purple Pink Black Red White Green White Brown White Lt Blue White Purple White Pink White Purple Brown Gray Red Black Tan Black White Pink Yellow Lt Green Black Lt Gre...

Страница 16: ...FIGURE 6 10 EGR Valve FIGURE 6 11 Knock Sensor Connector FIGURE 6 12 Oxygen Sensor FIGURE 6 13 MAP Sensor FIGURE 6 14 CMP Sensor FIGURE 6 15 CKP Sensor 13...

Страница 17: ...FIGURE 6 16 Injectors 1 3 5 7 FIGURE 6 17 Injectors 2 4 6 8 FIGURE 6 18 TPS Sensor FIGURE 6 19 IAC Sensor FIGURE 6 20 MAF IAT Sensor FIGURE 6 21 Driver Side Coil Connector 15...

Страница 18: ...n Connect this wire to a circuit from the ignition switch start position This wire should only have power in the start position C FUEL PUMP mandatory This circuit provides power to the electric fuel p...

Страница 19: ...UIT DIRECTLY TO THE STARTER SOLENOID You can substitute Painless part 30202 Hot Shot Relay if the stock starter relay is not available H TRANS optional These circuits are used by the PCM to determine...

Страница 20: ...ission connector 1 With the terminal end of the connector and the arrow on top pointing towards you carefully remove the white retaining lock located in the center of the connector 2 Locate the white...

Страница 21: ...e greatest number of problems with new cars is the same kinds of problems that older cars without computer controls have Begin all troubleshooting by checking the basics Certain basic faults may be un...

Страница 22: ...nded and will not turn off the check engine light Once a DTC has been identified contact the Painless tech dept or a GM Service Manual for a procedure to identify why a particular code is being set Do...

Страница 23: ...urate instructions possible and are always concerned about corrections or improvements that can be made If you have found any errors or omissions or if you simply have comments or suggestions concerni...

Страница 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

Отзывы: