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Pack Leader ELF-20, Руководство по эксплуатации

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TABLE OF CONTENTS

 

 

 

 

MACHINE SPECIFICATIONS

 

04

 

Machine Sub-Assemblies

 

05

 

Machine Dimensions

 

07 

Specification of Label Reel

 

 

GENERAL INFORMATION 

09 

Safety Regulations

 

10 

Label Applicator

 

12

 

Sensitivity Adjusting of Label Sensor

 

13

 

Position of Object Sensor

 

14

 

Parts Adjustments

 

15

 

Control Panel

 

 

MACHINE OPERATION

 

17

 

Machine Operation

 

18

 

Control Panel Setup

 

20

 

Control Panel Warnings

 

21

 

Trouble Shooting

 

 

ELECTRONIC PANEL

 

25

 

Electronic Diagram

 

26

 

Control Box Frame

 

27

 

Control Box Parts List

 

 

APPLICATOR

 

29

 

Applicator Exploded View

 

30

 

Applicator Motor Assembly

 

32

 

Base Paper Collect Assembly

 

33

 

Label Peel Plate Assembly

 

34

 

Applicator Driving Assembly

 

35

 

Bearing Seat Fixing Plate Assembly

 

36

 

PU Roller Assembly

 

37

 

Aluminum Knurled Roller Assembly

 

38

 

Label Supply Assembly

 

39

 

Label Supply Plate Assembly

 

40

 

Tension Bar Assembly

 

41

 

Label Roller Assembly

 

42

 

Label Sensor Base Assembly

 

43

 

Label Load Assembly (without printer)

 

44

 

Label Press Assembly

 

45

 

Applicator Adjustment Assembly

 

46

 

Applicator Up/Down Adjustment Assembly

 

48 

Applicator Front/Rear Adjustment Assembly

 

 

CONVEYOR

 

50 

Conveyor Assembly

 

52

 

Conveyor Motor Assembly

 

53

 

Conveyor Driving Pulley Assembly

 

54

 

Conveyor Driven Pulley Assembly

 

 

FOOT STAND

 

56 

Foot Stand

 

Содержание ELF-20

Страница 1: ...Tabletop Top Labeling Machine ELF 20 OPERATION MANUAL A portablemachinefortoplabelapplications with the efficiency and mobility desired in small production runs ...

Страница 2: ...pplicator Exploded View 30 Applicator MotorAssembly 32 Base Paper Collect Assembly 33 Label Peel Plate Assembly 34 Applicator DrivingAssembly 35 Bearing Seat Fixing Plate Assembly 36 PU RollerAssembly 37 Aluminum Knurled Roller Assembly 38 Label SupplyAssembly 39 Label Supply Plate Assembly 40 Tension BarAssembly 41 LabelRollerAssembly 42 Label Sensor Base Assembly 43 Label Load Assembly without p...

Страница 3: ...MACHINE SPECIFICATIONS ...

Страница 4: ...MACHINE SUB ASSEMBLIES 4 LABEL APPLICATOR CONVEYOR GUIDE RAIL CONTROL PANEL ...

Страница 5: ... 5 MACHINE DIMENSIONS 1101 mm 532 mm 897 mm ...

Страница 6: ...ty of products has been labeled The label count feature lets you precisely track progress at any point during the productionrun The container production run counter lets you see the exact production number for the day The ELF 20 features a battery free microprocessor control system that maintains default settings and memory even after the machine sits idle for a long period of time Up to five sett...

Страница 7: ...eed 5mm or the machine will not function properly Base Paper Opaque or Translucent Reel InnerDiameter 3 76 mm Reel OuterDiameter 9 8 250 mm Interval of Label Min 3 mm between label Width of Base Paper Label Width 4 mm Width of Label 120 H Label Head 10 120 mm Length of Label 15 300 mm Copy positions 1 4 labels wound out 3 Right side of copy dispenses first ...

Страница 8: ...GENERALINFORMATION ...

Страница 9: ...s connectedtothecorrect power source Adjusttheobjectsensorto the correctposition Adjustlabelsensortothe proper setting Be sure hands are completely dry before inserting the plug into the outlet Especially in the food industries or in wet environments SAFE DANGEROUS ...

Страница 10: ... control over rotation of the roll Secure the labels by adding tension to the label press pad This will prevent the labels from running loosely If a printer is installed pass the labels between the print head and the print pad of the printer It is important for the labels to pass through the forks of the label sensor and make contact with one side The label sensor controls the dispensing of the la...

Страница 11: ...luminum knurled roller must be closed and locked in place with the PU roller in order to squeezethebasepaperandpulleffectively Seebelow OPENED CLOSED BASE PAPERCOLLECTOR Remove the collector cap on the base paper collector and wind the base paper through the collector rods Then reinstall the collector cap to secure the collector rods and ensure proper pickup tension 5 6 7 ...

Страница 12: ...een and red LED will be on when a label is positioned in the sensor Also check the control panel and confirm that the counterfor LENGTH SET is increasing and holding the count after you release the LENGTH SET button Figure 4 FIGURE 2 Lastly positon the next label to dispense no more than 3mm past the end of the peel plate FIGURE3 FIGURE4 LABEL SENSOR NOTE This sensor cannot detect transparent labe...

Страница 13: ...pplicator to applya label If sensor moves too far right the label will come out too late and will not be applied to the bottle If sensor moves too far left the label will come out too early and possibly cause vertical wrinkles The proper position of the sensor is to make sure the label is dispensed and applies to the apex of the bottles surface NOTE The label position can be controlled through the...

Страница 14: ...ghten Make sure the conveyor is centered If not it can cause the belt to wearprematurely Conveyor height adjustment Adjust the four footing screw to adjust conveyor to the appropriate height Guide rail adjustment screws To adjust the width of the conveyor guides loosen the knobs and adjust the position Tighten after the desired width has beenadjusted ...

Страница 15: ...supply 3 Liquid Crystal Display Displays the data 4 Length Set To set up the label length required 5 Value To select the numeric value to be entered on for printer 6 Menu To exit and scroll the menu 7 Digit To select the digits to be changed off for printer 8 Labeling On To turn on conveyor and start labeling 9 Labeling Off To stop conveyor and make settings changes ...

Страница 16: ...MACHINEOPERATION ...

Страница 17: ...top is not engaged Machine adjusted to product specification range The height of label applicator adjusted in appropriate position Object sensor adjusted in right position Label Sensor is calibrated to the backing material Conveyor is clear with no extra object NOTE Load label roll as per instruction of the label web sticker on the applicator or see page 10 ...

Страница 18: ...o select LABEL POSITION to change the value of the delay Use DIGIT to select the digit that you want to set and press VALUE to select value The higher the number the longer thedelay When the LABEL POSITION is set to 00 the label applicator will dispense immediately Press MENU to exit NOTE The object sensor is set on delayed mode for wrap around so the LABELPOSITION function must be used to correct...

Страница 19: ... 1 4 PRINTER SETUP Use MENU to select PRINTER Press DIGIT toturn OFF and press value to turn ON Press menu to exit MEMORY SETUP Turn off LABELING Press MENU and select MEMORY STORE then select memory location by using VALUE Store the data by pressing LABEL LENGTH All parameters oflabel length batch counter and delay will be stored into the assigned memory slot ...

Страница 20: ...ghtly press buttons with a finger to select appropriate button do not use a tool or sharp object Use a soft cleaner or wet cloth to clean the surface of the control panel Operatorsarenotadvisedtoopenthecontrolpaneltochangeanyspareparts ifso wearenotresponsible for any of the damages or injuries DANGER DO NOT USE TOOL OR SHARP OBJECT ...

Страница 21: ...el sensor is too weak as a result the sensor cannot or sometimes cannot detect the label 2 Reset the sensitivity of label sensor Refer to sensitivity adjusting instruction of label sensor B LABEL LENGTH WAS SET TOO LONG 1 Please reset the label length PROBLEM 3 LABEL WON T DISPENSE A OBJECT SENSOR RESPONSE 1 Inspect that the object sensor responds on the product If not adjust the sensitivity of th...

Страница 22: ...r the PU drive roller with a lock in the label applicator is locked If not lock it If labels still do not dispense smoothly when locked check if PU drive roller is locked too tightly by turning the PU drive roller If not loosen the screw in the lock of the PU drive roller and adjust backwards slowly until it is tight enough when you lock it again C STEPPING MOTOR 1 If stepping motor is not running...

Страница 23: ... dispensing plate is square 2 The label sensor is in an unusual position Please inspect the label sensor or replace with a new one 3 The gap between the labels are not consistent C BOTTLE CONDITION 1 Surface of product is not consistent D BACK PRESSURE PLATE 1 Back pressure plate is tootight PROBLEM 8 CONVEYOR DOES NOT WORK A WILL NOT RESPOND ON THE TOUCH SCREEN 1 Please re start the machine 2 Aft...

Страница 24: ...ELECTRONICPANEL ...

Страница 25: ...ELECTRONIC DIAGRAM 25 ...

Страница 26: ... 26 CONTROL BOX FRAME ...

Страница 27: ...th 40cm Wire 2Y2G QZG MGAC24V6025HB 1 11 EMI Filter YC20T1 20A 250VAC 2YXQF 20A250VAC 1 12 Fuse Barrel 30mm UL C 1704 1 13 Fuse 10A 30mm UL C 1708 1 14 Control Box Top Cover CS1 ELF 006 1 15 Terminals 4 Pin TB25 4 C 1508 1 16 Base CS1 ELF 001C 1 17 Transformer 240 230 220 110 24 7 4A 2Y1U 2301104A 1 18 Base For Inverter CS1 ELF 005 1 19 Inverter VFD004S23A 220V 400W 2Y1Q VFD002S23A 1 20 Emergency ...

Страница 28: ...APPLICATOR ...

Страница 29: ...6A 10B 1 3 Applicator Motor Assembly See page 31 1 4 Base Paper Collect Assembly See page 33 1 5 Label Peel Plate Assembly ELF1050501 1 6 Applicator Driving Assembly See page 35 1 7 Label Supply Plate Assembly See page 40 1 8 Label Roller Assembly See page 42 1 9 Label Sensor Base Assembly See page 43 1 10 Label Load Assembly Without Printer See page 44 1 ...

Страница 30: ... 30 APPLICATOR MOTOR ASSEMBLY ...

Страница 31: ...per Motor A21R DA29902H8 1 9 Double Head Round Keys RGM 4420 1 10 Socket Set Screw XN5Z M45 2 11 Spring Washer M4 2FWO M4 3 12 Socket Head Cap Screws XNJW M416 3 13 Spring Washer M6 2FWO M5 6 14 Socket Head Cap Screws XNJW M525 4 15 Socket Head Cap Screws XNJW M616 5 16 Spring Washer M6 2FWO M6 8 17 Washer M5 XNQC M5 2 18 Nut M5 XAXR M5 2 19 Back Cover ELF1050501 002 1 20 Main Rod ELF1050501 017 1...

Страница 32: ...18 1 2 Paper Collect Base LA1 ELF 017 1 3 Collector Rods LA1 ELF 019 3 4 Philips Head Screws XNMW M415 3 5 Paper Collect Shaft LA1 ELF 020 1 6 Washer XNQC M8 1 7 Spring Washer 2FWO M8 1 8 Screw Nut XAXR M8S 1 9 Collector Cap LA1 ELF 039 1 10 Collector Gear LA1 ELF 041 1 11 S Ring S15 DCSV S15 1 12 Socket Set Screw XN5Z M45 1 ...

Страница 33: ...4B 2 2 Dispenser Fixing Shaft LA1 ELF 011 1 3 Label Roller LA1 ELF 013 1 4 Label Roller Sleeve LA1 ELF 038B 1 5 Dispenser Plate ELF1050501 005 1 6 Washer XNQC M5 4 7 Spring Washer 2FWO M5 4 8 Socket Head Cap Screws XNJW M512 4 9 Spring LA1 PL150 052 1 10 Socket Head Cap Screws XNJW M616 4 11 Peel Plate Rod ELF1050501 003B 1 ...

Страница 34: ...TS NO QTY 1 Bearing Seat Fixing Plate Assembly See page 35 1 2 PU Roller Assembly See page 36 1 3 Aluminum Knurled Roller Assembly See page 37 1 4 Aluminum Knurled Roller Lever LA1 ELF 009 1 5 Aluminum Block Mount LA1 ELF 006C 1 6 Ball Plunger 51WR 9 5 1 7 Position pin 51WR MSSC0415 2 ...

Страница 35: ...EARING SEAT FIXING PLATE ASSEMBLY 35 BEARING SEAT FIXING PLATE ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Bearing Seat Fixing Plate ELF1050501 009 1 2 Bearing 5TGH 6901NR 1 3 Bearing 5TGH 6901NR 1 ...

Страница 36: ...T NO DESCRIPTION PARTS NO QTY 1 PU Roller LA1 ELF 005 1 2 Roller Shaft ELF1050501 007B 1 3 Bearing 6002NR RGM 5515 1 4 S Ring S15 DCSV S15 5 5 Double Head Round Keys RGM 4425 1 6 Pulley of PU Roller T2Q2X 22XL050154 1 7 Socket Assembly Screw XN5Z M45 1 ...

Страница 37: ...LLER ASSEMBLY PART LIST NO DESCRIPTION PARTS NO QTY 1 Aluminum Knurled Roller LA1 ELF 007 1 2 Bearing 6804ZZ 5TGH 6804ZZ 2 3 Aluminum Knurled Roller Shaft ELF1050501 008 1 4 S Ring DCSV S20 2 5 Spring of Tension Bar LA1 ELF 024 1 6 Spring Seat LA1 ELF 025 1 ...

Страница 38: ... 012 1 4 Feeding Tray Shaft ELF1050501 011 1 5 Label Supply Plate Assembly See page 39 1 6 Tension Bar Assembly ELF1050501 1 7 Pillar 51WR SWIPOZ0625 1 8 Brake Belt ELF1050501 027 1 9 Spring 51WC WUT8 30 1 10 Self Run Bearing AFM 1218 20 1 11 Brake Belt Block ELF1050501 026 1 12 Socket Head Cap Screws XNJW M620 1 13 Spring 51WC WUY8 70 1 14 Tension Bar Assembly See page 40 1 ...

Страница 39: ... 39 LABEL SUPPLY PLATEASSEMBLY LABELSUPPLYPLATEASSEMBLYPARTLIST NO DESCRIPTION PARTS NO QTY 1 Lock Block ELF1050501 013B 1 2 Label Feed Tray LA1 ELF 033 1 3 Socket Button Head Cap Screws XN1M M516 2 ...

Страница 40: ... Rotating Shaft ELF1050501 016 1 4 Spring Rod 51WR SWIPOZ0420 1 5 Tension Bar Pad ELF1050501 015 1 6 Roller Shaft of Tension Bar LA1 PL150 065 1 7 E Ring E4 DCEV E4 2 8 Interior Roller Of Tension Bar LA1 PL150 066 1 9 Exterior Roller Of Tension Bar LA1 PL150 067 1 10 Shaft LA1 PL150 087B 1 11 Washer XNQC M4 1 12 Spring Washer 2FWO M4 1 13 Screw Nut XAXR M4 1 ...

Страница 41: ...abel Roller LA1 ELF 013 1 2 Roller Shaft of Label Orientation LA1 ELF 016B 1 3 Washer M6 XNQC M6 1 4 Spring Washer M6 2FWO M6 1 5 Socket Head Cap Screws XNJW M6100 1 6 Label Roller Sleeve Large LA1 PL150 019 1 7 Plug QVDG HP16 1 8 Label Roller Sleeve LA1 ELF 038B 1 9 Spring LA1 PL150 052 1 ...

Страница 42: ...020 1 3 Sensor Locking Pad ELF1050501 021B 1 4 LERRC Label Sensor 2YE2 LERRCM8171 1 5 Square Nut XAZV NSM4 2 6 Stainless Steel Knob 51WR 802020M410 2 7 Socket Head Cap Screws XNJW M520 2 8 Spring Washer M5 2FWO M5 2 9 Socket Head Cap Screws XNJW M435 2 10 Washer M4 XNQC M4 6 11 Spring Washer M4 2FWO M4 4 12 Nut M4 XAXR M4 2 13 Socket Head Cap Screws XNJW M410 2 ...

Страница 43: ... LOAD ASSEMBLY WITHOUT PRINTER PART LIST NO DESCRIPTION PARTS NO QTY 1 Roller Pad ELF1050501 019 1 2 Press Roller Assembly See page 45 1 3 Paper Press Assembly See page 44 1 4 Socket Head Cap Screws XNJW M616 1 5 Socket Head Cap Screws XNJW M625 1 ...

Страница 44: ...1 PL150 046 1 3 Label Press Plate LA1 PL150 037 1 4 Philips Head Screws XNMW M35 2 5 Spring Washer 2FWO M3 2 6 Label Press Pad LA1 PL150 089 1 7 Knob 802020M410 51WR 802020M410 1 8 E Ring E8 DCEV E8 2 9 Spring LA1 PL150 101 1 10 Spring Base LA1 PL150 017 1 11 Socket Head Cap Screws XNJW M48 1 12 Label Press Shaft LA1 ELF 045B 1 13 Bearing 5TGH F688ZZ 2 ...

Страница 45: ...DJUSTMENT ASSEMBLYPARTLIST NO DESCRIPTION PARTS NO QTY 1 Applicator Up Down Adjustment Assembly AA1 ELF 1 2 Applicator Front Rear Adjustment Assembly AA1 ELF 1 3 Labeling Applicator Adjustment Base ELF1050501 024 1 4 Self Run Bearing 5TDU LBF2015 4 ...

Страница 46: ... 46 APPLICATOR UP DOWN ADJUSTMENT ASSEMBLY ...

Страница 47: ...Applicator Shaft Clamp AA1 ELF 002B 4 5 Right Angle Seat AA1 ELF 009 2 6 Transfer Sleeve Of Shaft AA1 ELF 003 2 7 Hand Wheel QRGX KRA100CB65 1 8 Socket Head Cap Screws XNJW M512 2 9 Socket Head Cap Screws XNJW M625 8 10 Socket Head Cap Screws XNJW M640 4 11 Socket Head Cap Screws XNJW M635 4 12 Sliding Shaft AA1 ELF 016 2 13 Screw Base AA1 ELF 010 1 14 Socket Head Cap Screws XNJW M620 2 ...

Страница 48: ... Hand Wheel QRGX KRA100CB65 1 2 Socket Head Cap Screws XNJW M512 2 3 Mounting Base Of Hand Wheel AA1 ELF 014 1 4 Sliding Shaft D20400 AA1 ELF 004 2 5 Applicator Sliding Base AA1 ELF 001B 1 6 Self Run Bearing 5TDU LBF2015 4 7 Socket Head Cap Screws XNJW M620 2 8 Nylon Washer 2FN2 101610 6 9 Screw Rod AA1 ELF 007 1 ...

Страница 49: ...CONVEYOR ...

Страница 50: ...CONVEYOR ASSEMBLY 50 ...

Страница 51: ...Rod CV1 ELF 020 2 7 Bridging Plate CV1 ELF 012 1 8 Tension Adjustment Block CV1 ELF 008 4 9 Spacing Pillar CV1 ELF 010 1 10 Guide Rail Fixing Base CV1 ELF 011 1 11 Locking Screw Q339 51WR Q339 8 12 Guide Rail 1 GR1 ELF20 001 1 13 Guide Rail 2 GR1 ELF20 002 4 14 Guide Rail Up Down Adjusting Rod 51CX UD D12140 2 15 Guide Rail Front Back Adjusting Rod 51CX K PIN 150 4 16 Guide Rail Front Back Positio...

Страница 52: ...ARTS NO QTY 1 3 Phase Stepper Motor A2EU 51K40GNST 1 2 Gear Reducer 5GN15K A2RG 5GN15K 1 1 3 Double Head Round Keys RGM 4425 1 4 Pulley CV1 ELF 017 1 5 Socket Set Screw XN5Z M45 1 6 Spring Washer 2FWO M6 4 7 Socket Head Cap Screws XNJW M675 2 8 Socket Head Cap Screws XNJW M685 2 ...

Страница 53: ...T NO DESCRIPTION PARTS NO QTY 1 Conveyor Driving Pulley CV1 ELF 002B 1 2 Bearing 6202 ZZ 5TGH 6202ZZ 2 3 Conveyor Driving Pulley Cover CV1 ELF 003B 1 4 Gear CV1 ELF 004 1 5 Bolt XNAW M320 4 6 Conveyor Driving Pulley Shaft CV1 ELF 005B 1 7 S Ring S15 DCSV S15 2 8 Bolt XNAW M315 4 ...

Страница 54: ...EYOR DRIVEN PULLEY ASSEMBLY PARTLIST NO DESCRIPTION PARTS NO QTY 1 Conveyor Driven Pulley CV1 ELF 007B 1 2 Bearing 6202ZZ 5TGH 6202ZZ 2 3 Conveyor Driven Pulley Shaft CV1 ELF 006B 1 4 S Ring DCSV S15 2 5 Pulley Adjustment Block CV1 ELF 009 2 ...

Страница 55: ...FOOTSTAND ...

Страница 56: ...FOOT STAND ASSEMBLY 56 ...

Страница 57: ...32 1 7 Stand Connector Front Right FT1 ELF 033 1 8 Plug QVDG HP13 12 9 Pad 51WR NS401285 4 10 Stand Connector FT1 ELF 014C 2 11 Conveyor Fixed Supporter Outer FT1 ELF 017C 4 12 Conveyor Supporter Left FT1 ELF 024E 2 13 Conveyor Fixed Supporter Inner FT1 ELF 018D 4 14 Back Stand Connector FT1 ELF 034C 1 15 Aluminum Extrusion FT1 ELF 035 2 16 Conveyor Supporter Right FT1 ELF 023E 2 17 Supporter Conn...

Страница 58: ...www PackLeaderUSA com 3951 E 137th Terrace Grandview MO 6 4 0 3 0 sales packleaderusa com Phone 1 816 581 4330 Parts Service 1 816 788 6689 ...

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