background image

 

The  prime  mover  should  be  run  at  its  lowest  rec-
ommended  RPM  with  the  hydraulic  winch  control 
valve in neutral allowing sufficient time to warm up 
the system. The winch should then be operated at 
low speeds, forward and reverse, several times to 
prime all lines with warm hydraulic oil, and to circu-
late gear lubricant through the planetary gear sets. 

 

8.   Oil Analysis
 

We  recommend  an  oil  analysis  be  conducted 
on  the  gear  oil  at  regular  intervals.  Wear  metals 
should be monitored for early detection of problems 
and  lubricant  effectivity.  In  severe  applications, 

the  winch  should  be  completely  disassembled  to 
inspect  for  excessive  wear  every  2,000  hours  of 
operation or 12 months, whichever occurs first.

 

Recommended Planetary Gear Oil

 

Field experience, supported by extensive engineer-
ing tests, indicates the use of the proper planetary 
gear oil is essential to reliable and safe operation of 
the brake clutch and obtaining long gear train life.

 

For  simplicity,  BRADEN  has  listed  one  (1)  readily 
available product in each temperature range which 
has been tested and found to meet our specifica-
tions. This is not to say that other lubricant brands 
would not perform equally as well.

 

If  the  following  lubricant  brands  are  not  available 
in  your  area,  make  certain  your  lubricant  vendor 
supplies  you  with  oil  that  is  equivalent  to  those 
products listed below.

 

BRADEN  planetary  winches  are  factory  filled  with 
Exxon Spartan 150 or equivalent AGMA 4EP gear oil.

Failure  to  properly  warm  up  the  winch,  particu-
larly under low ambient temperature conditions, may 
result in temporary brake slippage due to high back 
pressures  attempting  to  release  the  brake,  which 
could  result  in  property  damage,  severe  personal 
injury, or death.

071 MOTOR

The brake valve cartridge may be unique in that 
turning the adjusting screw in, clockwise, lowers 
the release pressure. If it is determined a brake 
valve  adjustment  is  required,  the  entire  brake 
valve should be replaced.
The  brake  valve  cartridge  is  easily  removed 
from the valve block for cleaning, inspection or 
replacement,  but  is  not  designed  to  be  disas-
sembled  in  the  field.  In  the  event  it  has  been 
determined the brake valve should be disassem-
bled, the entire cartridge should be replaced.

The  brake  valve  cartridge  is  factory  set  and  nor-
mally  requires  no  further  adjustment.  The  brake 
valve can be manually piloted open by its adjusting 
screw.  Manually  opening  the  brake  valve  could 
cause internal winch damage and may cause loss 
of  load  control  during  lowering  operations  which 
may result in property damage, personal injury, or 
death.

10

!

  WARNING  

!

!

  WARNING  

!

PREVAILING AMBIENT TEMPERATURE

o

F -40     -30     -20     -10       0       10      20      30      40      50      60      70      80      90     100     110     120     130 

o

F

o

C -40             -30             -20             -10                0                10               20          

30              40               50        

o

C

SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS SUSTAINED

            FAST DUTY CYCLES OR FREQUENT WINCHING.

Texaco

Shell

Meropa 220

Meropa 150

Omala S2 G 220

Omala S2 G 150

Chevron

Gear Compounds EP 220

Gear Compounds EP 150

PREVAILING AMBIENT TEMPERATURE

o

F -40     -30     -20     -10       0       10      20      30      40      50      60      70      80      90     100     110     120     130 

o

F

o

C -40             -30             -20             -10                0                10               20          

30              40               50        

o

C

SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS

Mobil

Mobilgear 600 XP 220

Mobilgear 600 XP 150

Winches are factory filled with Mobilgear 600 XP 150 or equivalent. Consult your oil supplier for other equivalent
oils if required.

Omala S4 GX 150

Mobilgear SHC 150

Use gear oil detailed in Range A 

Range A

Range B

Range C

Use gear oil detailed in Range B

Use gear oil detailed in Range C

Содержание BRADEN/GEARMATIC BG8A

Страница 1: ...ts reserved BG8A BG8B Visit our Web site at www paccarwinch com for the most comprehensive collection of winch hoist and drive information on the Internet Most publications and specification sheets ar...

Страница 2: ...m to 4 30 p m CST Provide the complete winch model and serial number when making inquiries The model and serial numbers are stamped into the base to the left of the hydraulic motor PARTS AND SERVICE B...

Страница 3: ...27 Reversing Direction of Drum Rotation 29 Recommended Fastener Torque 30 TABLE OF CONTENTS CAUTION This emblem is used to warn against potential or unsafe practices which COULD result in personal in...

Страница 4: ...ntended for use or application to equipment used in the lifting or moving of persons 12 Do not exceed the maximum pressure or flow stated in the winch specifications 13 Operate winch line speeds to ma...

Страница 5: ...oil out of the motor when the control valve is placed in neutral When the control valve is placed in the pay out posi tion the spool valve remains closed until sufficient pilot pressure is applied to...

Страница 6: ...otor will cause the pressure to rise and the opening in the brake valve to enlarge speeding up the descent of the load Decreasing this flow causes the pressure to lower and the opening in the brake va...

Страница 7: ...he centerline in all positions If necessary reposition bearing support and vent plug as follows A Remove bearing support bolts B Rotate bearing support until vent plug is positioned correctly and bolt...

Страница 8: ...changes in temperature Maximum cold weather start up viscosity should not exceed 5000 SUS with a pour point at least 20 F 7 C lower than the minimum temperature Under continuous operating conditions...

Страница 9: ...pe off the drum as possible until you reach the last five wraps Apply a one ton weight to the hook and slowly reel in the wire rope while an assistant monitors the cable spooling at a safe distance fr...

Страница 10: ...ll a short piece of 1 inch pipe into the threaded drum port to prevent oil from draining onto winch base Insert a wrench through the 1 inch pipe and remove the drain plug Install plug securely after o...

Страница 11: ...property damage severe personal injury or death 071 MOTOR The brake valve cartridge may be unique in that turning the adjusting screw in clockwise lowers the release pressure If it is determined a bra...

Страница 12: ...he pilot orifice tightly in the brake valve Check brake cylinder seal as follows A Disconnect the swivel tee from the brake release port Connect a hand pump with accurate 0 2000 PSI gauge and shut off...

Страница 13: ...ist the rated load and cause heat 2 System relief valve may be set too low Relief valve needs adjustment or repair 3 Be certain hydraulic system tem perature is not more than 180 F Excessive hydraulic...

Страница 14: ...xcessive hydraulic oil temperatures may be caused by A Plugged heat exchanger B Too low or too high oil level in hydraulic reservoir C Same as D2 D Hydraulic pump not operating effi ciently 3 Excessiv...

Страница 15: ...he wrong lay rope There is a distinct advantage in applying rope of the proper direction of lay When the load is slacked off the several coils on the drum will stay closer together and maintain an eve...

Страница 16: ...s determined to be in the winch use the fol lowing procedure to disassemble the winch 1 Remove the wire rope from the winch drum and align the drain hole in the drum with a hole in the support side pl...

Страница 17: ...NOTE 23 1 gear ratio winches have a sun gear adapter in addition to the sun gear shaft 10 Remove the primary planet carrier from the drum Refer to Planet Carrier Service for additional infor mation 11...

Страница 18: ...cularly the cage bars If there is any damage that will impair the cage s ability to sepa rate retain and guide the rollers properly the bear ing should be replaced The thrust washer contact areas shou...

Страница 19: ...hole so the pin will not back out Repeat these steps for each of the three planet gears PRIMARY PLANET CARRIER 1 To service the primary planet carrier the steps are the same as for the output carrier...

Страница 20: ...ke separator plates and motor sup port Note groove on outside diameter of motor support Although most illustrations in this section show splined discs all procedures are the same except where spe cifi...

Страница 21: ...dis torted or heat discolored 5 Check brake spring free length minimum free length is Check springs for any sign of cracking or failure If a brake spring must be replaced for any reason then ALL brake...

Страница 22: ...e on top of brake spacer Hold pressure plate down firmly by hand and measure clearance in three places between motor support and pressure plate Average gap must measure between 153 inch 3 99 mm maximu...

Страница 23: ...capscrews and tighten evenly to recommended torque BRAKE CYLINDER PRESSURE TEST 1 Install the 4 JIC fitting into the brake release port Connect a hand pump with accurate 0 2000 PSI 0 13 800 kPa gauge...

Страница 24: ...no need for further disassembly If disassembly is necessary remove the bushing according to the procedure covered in Step 3 All brake clutch assembly parts should be thoroughly cleaned and inspected...

Страница 25: ...to start it through the sprag clutch If the inner race will not go through the bushings the bushings have probably been dam aged and should be replaced 6 Turn the assembly over with the snap ring down...

Страница 26: ...t planet carrier into the drum while meshing the planet gears with the ring gear and the planet housing with the bearing support 8 Install the primary sun gear and thrust washer into the primary plane...

Страница 27: ...the clutch apply 750 1000 PSI 5170 6900 kPa to the brake release port with a hand pump The brake discs will move freely with the brake released permitting alignment of the discs brake clutch and input...

Страница 28: ...he brake release BR port using a 5 32 inch Allen wrench 2 Remove the elbow fitting motor drain check ball and spring 3 Remove the spool spring retainer and spool spring Check spring free length Replac...

Страница 29: ...to be certain they are open ASSEMBLY 1 Install new O rings on the plug and spring retainers 2 Install new O rings and backup rings on the spool and damper piston as shown It is important that each bac...

Страница 30: ...rain port 7 If your winch had the brake release hose connected directly to the motor the original motor port must be plugged and the hose connected to the motor pres sure port near the manifold block...

Страница 31: ...epending upon product used 30 9 Before returning the winch to full service a light load should be lifted and held a few feet off the ground to be sure the static brake is functioning properly The winc...

Страница 32: ...60o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds sq in PS...

Отзывы: