Paccar Winch Braden PD35A, Инструкция по установке, обслуживанию и ремонту

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2 6
1
. R
e mo v e t
h
e w i r e r ope f r o m t
h
e wi nc
h
. D
r a i n t
h
e ge ar
oi l f r om t
h
e wi nc
h b
y r em o v ing t
h
e d r a in p l u g s on t
h
e
b
o ttom of t
h
e win c
h
ge a r
b
o x a n d wi nc
h
d r u m
. R
emo v e
t
h
e fi ll / v ent p l u g to s pee d d r a i ni ng
.
2
. T
a
k
e p r ec a u ti on s to c o ll ec t
h
y d r a u l ic o il t
h
en r emo v e
t
h
e
h
y d r a u l ic
h
o s e s c o nn ec ted to t
h
e wi nc
h
m oto r
.
D
i s c on nec t t
h
e e x te ns ion s
h
a ft a nd r em o v e t
h
e win c
h
f r om t
h
e
b
u m pe r a s s e m
b
l y if a ppl ic a
b
le
.
3
. S
et t
h
e w inc
h
o n c l e a n wo r
k b
enc
h
t
h
a t is r a ted fo r
t
h
e wi nc
h
wei g
h
t
1 000
l
b
s ( 4
5
4
k
g
)
w it
h
t
h
e
b
u mp e r
a s s em
b
l y a n d a pp r o x i m a te l y
6 5 0
l
b
s (
29 5 k
g
)
w
h
en
r em o v ed f r o m t
h
e
b
u mp e r
.
4
. R
e mo v e t
h
e
h
os e c on nec ti ng t
h
e win c
h
p a r
k
in g
b
r a
k
e
to t
h
e
b
r a
k
e v a l v e o n t
h
en moto r t
h
en r em o v e t
h
e m o
to r ( ite m 7
00 ) b
y r e mo v i ng t
h
e c a p s c r ews s e c u r i ng i t
to t
h
e win c
h
.
5
. R
e mo v e t
h
e
b
r a
k
e c o u pli ng (
62 )
f r om t
h
e
b
r a
k
e c y li n
de r a s s e m
b
l y (
2 00 )
a n d r em o v e t
h
e d r u m s
h
a ft (
2 3 )
f r om t
h
e d r u m (
1 )
.
6
. R
e mo v e t
h
e s tif fe ne r pl a te ( 7
2 )
w
h
i le s u pp o r tin g t
h
e
b
r a
k
e c y li nd e r (
200 )
.
7
. P
u ll t
h
e
b
r a
k
e c y li nd e r a s s e m
b
l y (
20 0 )
f r om t
h
e win c
h
d r u m
. R
efe r to t
h
e B r a
k
e C y li nde r
S
e r v i c e s ec tio n o f
t
h
i s m a n u a l fo r s e r v ic e in fo r m a tio n o n t
h
e
b
r a
k
e c y li n
de r a s s e m
b
l y
.
8
. R
e mo v e s e a l pl a te (
2
4
)
a fte r r e mo v in g c a ps c r ews (
6 0 )
a n d l oc
k
w a s
h
e r s (
6 1 )
.
9
. R
em o v e t
h
e e x ten s i on s
h
a ft s t u
b
(
1
7
)
a nd r e mo v e r e
t a i ni ng r i ng (
1 2 )
on s
h
ift e r s
h
a ft ( 4
)
.
1 0
. R
em o v e t
h
e s
h
i fte r
h
o u s i ng (
5 )
f r o m t
h
e r i ng ge a r (
3 1 )
b
y r em o v ing
b
o lts ( 4
2 )
a nd loc
k
w a s
h
e r s ( 4
6 )
.
1 1
. R
em o v e t
h
e
k
ee pe r (
20 )
a nd t
h
r u s t w a s
h
e r (
5 3 )
.
1 2
. R
em o v e t
h
e p r i m ar y pl a ne t c ar r i e r a s s em
b
l y (
300 )
.
R
ef e r to t
h
e
P
l a ne t C ar r ie r s ec ti on o f t
h
i s m a n u a l f o r
s e r v i c e i nfo r m a ti on on t
h
e p r im ar y pl a ne t c ar r ie r a s
s e m
b
l y
.
1 3
. R
em o v e t
h
e t
h
r u s t w a s
h
e r (
33 )
a n d t
h
en t
h
e o u tp u t
pl a ne t c ar r ie r a s s em
b
l y ( 4
0 0 )
.
1
4
. R
em o v e t
h
e s
h
i fte r s
h
a ft ( 4
)
a n d s
h
i fti ng c o ll ar (
6 )
.
1 5
. R
em o v e t
h
e r et a in in g r i ng (
68 )
f r om t
h
e d r u m d r i v e r
(
1 0 ) ,
a nd li ft t
h
e r in g ge ar of f o f t
h
e d r u m d r i v e r
.
1 6
. R
em o v e t
h
e r e t a i ni ng r i ng (
66 )
a n d t
h
en r em o v e t
h
e
s
h
a ft a d a pte r (
1 5 )
.
1
7
. I
f nec es s ar y
,
r emo v e t
h
e r i ng ge a r (
3 1 )
f r o m t
h
e d r i v e
en d s u pp o r t (
2 ) b
y r em o v in g t
h
e c a ps c r ews (
36 )
.
1 8
. I
f nec es s ar y
,
r em o v e t
h
e d r u m d r i v e r (
1 0 )
f r o m t
h
e
d r u m (
1 ) b
y r em o v ing t
h
e c a ps c r e ws (
3 0 )
.
1 9
. R
em o v e t
h
e s p r ing (
1 8 )
f r om t
h
e s
h
a ft a d a pte r (
1 3 )
in s i de of t
h
e w inc
h
d r u m (
1 )
.
20
. R
em o v e t
h
e r et a in in g r in g (
66 )
f r o m t
h
e d r u m a nd p u l l
t
h
e s
h
a ft a d a pte r (
1 5 )
o u t of t
h
e d r u m
.
2 1
. R
em o v e t
h
e r et a ini ng r in g (
6 5 )
f r o m t
h
e s
h
a ft a d a pt e r
(
1 5 )
a nd r emo v e t
h
e t
h
r u s t w a s
h
e r (
6
7
)
a nd
b
e a r i ng
(
9 )
f r om t
h
e s
h
a ft a d a p te r
.
T
h
e
PD
3 5
wi nc
h
w ei g
h
s a p p r o
x
im a te l
y
1 0 00
l
b
s ( 4
5
4
k
g
)
w it
h
t
h
e
b
u
mp e r a s s e m
b
l
y
a nd a pp r o
x
i m a t el
y
6 5 0
l
b
s (
2 9 5 k
g
)
w
h
en r e mo
v
e d f r o m t
h
e
b
u
m pe r
. E
ns
u
r e
a l l l if tin g eq
u
i pme nt i nc l
u
din g t
h
e o
v
e r
h
e a d
h
o is t a n d
r igg in g
h
a
v
e a deq
u
a t e c a p a c it
y
. U
s e of li ftin g e q
u
i p
me nt t
h
a t d oes no t
h
a
v
e a de q
u
a te l if tin g c a p a c i t
y
o r is
no t p r ope r l
y
m a i nt a in ed m a
y
r e s
u
lt i n p e r s o n a l in
j
u
r
y
o r
de a t
h
.
CAUTION
O
n
b
u mpe r wi nc
h
es t
h
e s ti f fene r pl a te ( 7
2 ) h
ol ds t
h
e
b
r a
k
e c y l in de r (
200 )
i nto t
h
e w inc
h
d r u m (
1 )
. T
h
e
b
r a
k
e c y l in de r m a y f a ll a w a y f r om t
h
e d r u m w
h
e n
t
h
e s ti f f ene r p l a te i s r em o v ed
. F
a i l u r e to s u p po r t t
h
e
b
r a
k
e c y li nde r w
h
e n t
h
e s t if fen e r pl a te i s r emo v e d
m a y r es u l t i n pe r s on a l in
j
u r y o r p r o pe r t y d a m a ge
.
CAUTION
T
h
e wi nc
h
d r u m i s r et a i ne d to t
h
e d r i v e e nd s u ppo r t
(
2 ) b
y a r et a in in g r in g (
6 8 )
on t
h
e d r i v e e nd d r u m
b
e ar in g (
8 )
. T
h
e p l a net c ar r ie r a s s em
b
li es m u s t
b
e
r em o v ed to r emo v e t
h
e r et a in in g r i ng w
h
i c
h
wi l l d is
c on nec t t
h
e d r u m f r om t
h
e d r i v e end
b
e a r i ng s u ppo r t
.